Bộ Lập trình điều khiển PLCs

Bộ lập trình PLC Siemens S7-1500 Controller CPU 1511-1 PN

CPU tối giản hiệu quả về chi phí cho các ứng dụng có yêu cầu trung bình về tốc độ xử lý và tốc độ đáp ứng trong công nghệ sản xuất rời rạc. CPU 1511-1 PN có thể được sử dụng làm bộ điều khiển IO PROFINET hoặc làm trí thông minh phân tán (PROFINET I-Device)...
Bộ lập trình PLC Siemens S7-1500 Controller CPU 1511-1 PN

Overview

- Entry-level CPU in the S7-1500 Controller product range

- Suitable for applications with medium requirements for program scope and processing speed

- Used as central controller in production lines with central and distributed I/O

- PROFINET IO IRT interface with 2-port switch

- PROFINET IO controller for operating distributed I/O on PROFINET

- PROFINET I-device for connecting the CPU as an intelligent PROFINET device under a SIMATIC or non-Siemens PROFINET IO controller

- OPC UA server and client as runtime option for the easy connection of SIMATIC S7-1500 to third-party devices/systems with the functions:

   + OPC UA Data Access
   + OPC UA Security
   + OPC UA Methods Call, Support
   + OPC UA Companion Specifications

- Central and distributed isochronous mode

- Integrated motion control functionalities for controlling speed-controlled and positioning axes, support for external encoders, cams/cam tracks and probes

- Integrated web server for diagnostics with the option of creating user-defined web pages


Note:

SIMATIC Memory Card required for operation of the CPU


 

Application

The CPU 1511-1 PN is the cost-effective entry-level CPU for applications with medium requirements for processing speed and speed of response in discrete production technology. The CPU 1511-1 PN can be used as a PROFINET IO controller or as distributed intelligence (PROFINET I-Device). The integrated PROFINET IO IRT interface is designed as 2-port switch so that a linear topology can be set up in the system. In addition, the CPU offers comprehensive control functionalities via easy-to-configure blocks as well as the ability to connect drives via standardized PLC-open blocks.


 

Design

The CPU 1511-1 PN features:

- A powerful processor:
  The CPU achieves command execution times as low as 60 ns per binary instruction.

- A large work memory:
  150 KB for program, 1 MB for data

- SIMATIC Memory Cards as load memory; 
  permit additional functions such as datalog and archives

- Flexible expansion capability:
  single-tier configuration with max. 32 modules (CPU + 31 modules)

- Display with functions for:
   + Display of overview information such as IP address of the integrated interface, station name, higher level designation, location designation, etc.,
   + Display and acknowledgment of diagnostic and user messages
   + Display of module information
   + Display of a user-definable logo
   + Showing display settings
   + Setting of IP addresses
   + Setting of date and time
   + Selection of the operating mode
   + Resetting of the CPU to factory settings
   + Backup and restoring of the project
   + Disabling/enabling of the display
   + Enabling of protection levels

- PROFINET IO IRT interface for connecting distributed I/O via PROFINET

 

Function

Performance
- Faster command processing, language extensions and new data types depending on the CPU type
- Even shorter response times of the CPUs due to considerably faster backplane bus
- Powerful network connection:
  each CPU is equipped with PROFINET IO IRT (2-port switch) as standard interface.


Integrated technology

- Connection of analog and PROFIdrive-capable drives via standardized blocks (PLCopen)

- Support of speed-controlled and positioning axes as well as external encoders, precise position gearing between axes, cams/cam tracks and probes

- Trace functions for all CPU tags, both for diagnostics in real time as well as for sporadic error detection; can also be called via the web server of the CPU

- Comprehensive control functionalities, e.g. easy to configure blocks for automatic optimization of the control parameters for optimum control quality


Security Integrated
- Password-based know-how protection against unauthorized read-out and modification of program blocks
- Copy protection for tying individual blocks to the serial number of the SIMATIC Memory Card: The block can only run if the configured memory card is inserted into the CPU.
- 4-level authorization concept: 
  Communication to the HMI devices can also be restricted.
- Manipulation protection: 
  The controller recognizes changed or unauthorized transmissions of the engineering data.

Design and handling
- Display of overview information:
  E.g. Station name, plant identifier, location designation, etc., diagnostic information, module information, display settings.
- Possible operations on the display: 
  Set addresses of the CPU or connected Ethernet communications processors, set date and time, select operating mode of CPU, reset - CPU to factory settings, disable/enable display, activate protection levels, acknowledge messages, backup and restoring of the project.


Integrated system diagnostics
- System diagnostics information is displayed consistently and in plain text in the display, TIA Portal, HMI devices and Web server, even for messages from the drives, and updated even if the CPU is in STOP mode.
- Integrated in the firmware of the CPU, no special configuration is required


SIMATIC Memory Card (required for operation of the CPU)
- Used as a plug-in load memory or for updating the firmware.
- Also for storing additional documents or csv files (for recipes and archives)
- Creation of data blocks for storage/reading of data via SFCs of the user program


Datalog (archives) and recipes
- Storage of csv files for recipes and archives on the SIMATIC Memory Card;
  easy access to plant-relevant operating data using Office tools or via a web server
- Easy access to configuration data of the machine by means of a Web browser or SD card reader (two-way data exchange from and to the controller)


Programming
- Programming with STEP 7 Professional, V12 and higher
- Migration tool for migrating from SIMATIC S7-300/S7-400 to S7-1500; converts the program code largely automatically. Non-convertible code is logged and can be manually adapted.
- STEP 7 V11 projects can continue to be used with STEP 7 V12 in compatibility mode.
- S7-1200 basic programs can be transferred to S7-1500 by copy-paste.

 

Technical specifications

Article number

6ES7511-1AK02-0AB0

 

CPU 1511-1PN, 150KB Program, 1MB Data

General information

 

Product type designation

CPU 1511-1 PN

HW functional status

FS01

Firmware version

V2.6

Product function

 

  • ● I&M data

Yes; I&M0 to I&M3

Engineering with

 

  • ● STEP 7 TIA Portal configurable/integrated as of version

V15.1 (FW V2.6) / V15 (FW V2.5) or higher; with older TIA Portal versions configurable as 6ES7511-1AK01-0AB0

Configuration control

 

via dataset

Yes

Display

 

Screen diagonal [cm]

3.45 cm

Control elements

 

Number of keys

8

Mode buttons

2

Supply voltage

 

Type of supply voltage

24 V DC

permissible range, lower limit (DC)

19.2 V

permissible range, upper limit (DC)

28.8 V

Reverse polarity protection

Yes

Mains buffering

 

  • ● Mains/voltage failure stored energy time

5 ms

  • ● Repeat rate, min.

1/s

Input current

 

Current consumption (rated value)

0.7 A

Current consumption, max.

0.95 A

Inrush current, max.

1.9 A; Rated value

I²t

0.02 A²·s

Power

 

Infeed power to the backplane bus

10 W

Power consumption from the backplane bus (balanced)

5.5 W

Power loss

 

Power loss, typ.

5.7 W

Memory

 

Number of slots for SIMATIC memory card

1

SIMATIC memory card required

Yes

Work memory

 

  • ● integrated (for program)

150 kbyte

  • ● integrated (for data)

1 Mbyte

Load memory

 

  • ● Plug-in (SIMATIC Memory Card), max.

32 Gbyte

Backup

 

  • ● maintenance-free

Yes

CPU processing times

 

for bit operations, typ.

60 ns

for word operations, typ.

72 ns

for fixed point arithmetic, typ.

96 ns

for floating point arithmetic, typ.

384 ns

CPU-blocks

 

Number of elements (total)

2 000; Blocks (OB, FB, FC, DB) and UDTs

DB

 

  • ● Number range

1 ... 60 999; subdivided into: number range that can be used by the user: 1 ... 59 999, and number range of DBs created via SFC 86: 60 000 ... 60 999

  • ● Size, max.

1 Mbyte; For DBs with absolute addressing, the max. size is 64 KB

FB

 

  • ● Number range

0 ... 65 535

  • ● Size, max.

150 kbyte

FC

 

  • ● Number range

0 ... 65 535

  • ● Size, max.

150 kbyte

OB

 

  • ● Size, max.

150 kbyte

  • ● Number of free cycle OBs

100

  • ● Number of time alarm OBs

20

  • ● Number of delay alarm OBs

20

  • ● Number of cyclic interrupt OBs

20; With minimum OB 3x cycle of 500 µs

  • ● Number of process alarm OBs

50

  • ● Number of DPV1 alarm OBs

3

  • ● Number of isochronous mode OBs

2

  • ● Number of technology synchronous alarm OBs

2

  • ● Number of startup OBs

100

  • ● Number of asynchronous error OBs

4

  • ● Number of synchronous error OBs

2

  • ● Number of diagnostic alarm OBs

1

Nesting depth

 

  • ● per priority class

24

Counters, timers and their retentivity

 

S7 counter

 

  • ● Number

2 048

Retentivity

 

  • — adjustable

Yes

IEC counter

 

  • ● Number

Any (only limited by the main memory)

Retentivity

 

  • — adjustable

Yes

S7 times

 

  • ● Number

2 048

Retentivity

 

  • — adjustable

Yes

IEC timer

 

  • ● Number

Any (only limited by the main memory)

Retentivity

 

  • — adjustable

Yes

Data areas and their retentivity

 

Retentive data area (incl. timers, counters, flags), max.

128 kbyte; In total; available retentive memory for bit memories, timers, counters, DBs, and technology data (axes): 88 KB

Extended retentive data area (incl. timers, counters, flags), max.

1 Mbyte; When using PS 6 0W 24/48/60 V DC HF

Flag

 

  • ● Number, max.

16 kbyte

  • ● Number of clock memories

8; 8 clock memory bit, grouped into one clock memory byte

Data blocks

 

  • ● Retentivity preset

No

Local data

 

  • ● per priority class, max.

64 kbyte; max. 16 KB per block

Address area

 

Number of IO modules

1 024; max. number of modules / submodules

I/O address area

 

  • ● Inputs

32 kbyte; All inputs are in the process image

  • ● Outputs

32 kbyte; All outputs are in the process image

per integrated IO subsystem

 

  • — Inputs (volume)

8 kbyte

  • — Outputs (volume)

8 kbyte

per CM/CP

 

  • — Inputs (volume)

8 kbyte

  • — Outputs (volume)

8 kbyte

Subprocess images

 

  • ● Number of subprocess images, max.

32

Hardware configuration

 

Number of distributed IO systems

32; A distributed I/O system is characterized not only by the integration of distributed I/O via PROFINET or PROFIBUS communication modules, but also by the connection of I/O via AS-i master modules or links (e.g. IE/PB-Link)

Number of DP masters

 

  • ● Via CM

4; A maximum of 4 CMs/CPs (PROFIBUS, PROFINET, Ethernet) can be inserted in total

Number of IO Controllers

 

  • ● integrated

1

  • ● Via CM

4; A maximum of 4 CMs/CPs (PROFIBUS, PROFINET, Ethernet) can be inserted in total

Rack

 

  • ● Modules per rack, max.

32; CPU + 31 modules

  • ● Number of lines, max.

1

PtP CM

 

  • ● Number of PtP CMs

the number of connectable PtP CMs is only limited by the number of available slots

Time of day

 

Clock

 

  • ● Type

Hardware clock

  • ● Backup time

6 wk; At 40 °C ambient temperature, typically

  • ● Deviation per day, max.

10 s; Typ.: 2 s

Operating hours counter

 

  • ● Number

16

Clock synchronization

 

  • ● supported

Yes

  • ● in AS, master

Yes

  • ● in AS, slave

Yes

  • ● on Ethernet via NTP

Yes

Interfaces

 

Number of PROFINET interfaces

1

1. Interface

 

Interface types

 

  • ● Number of ports

2

  • ● integrated switch

Yes

  • ● RJ 45 (Ethernet)

Yes; X1

Protocols

 

  • ● IP protocol

Yes; IPv4

  • ● PROFINET IO Controller

Yes

  • ● PROFINET IO Device

Yes

  • ● SIMATIC communication

Yes

  • ● Open IE communication

Yes

  • ● Web server

Yes

  • ● Media redundancy

Yes; MRP Automanager according to IEC 62439-2 Edition 2.0

PROFINET IO Controller

 

Services

 

  • — PG/OP communication

Yes

  • — S7 routing

Yes

  • — Isochronous mode

Yes

  • — Open IE communication

Yes

  • — IRT

Yes

  • — MRP

Yes; As MRP redundancy manager and/or MRP client; max. number of devices in the ring: 50

  • — MRPD

Yes; Requirement: IRT

  • — PROFIenergy

Yes

  • — Prioritized startup

Yes; Max. 32 PROFINET devices

  • — Number of connectable IO Devices, max.

128; In total, up to 256 distributed I/O devices can be connected via AS-i, PROFIBUS or PROFINET

  • — Of which IO devices with IRT, max.

64

  • — Number of connectable IO Devices for RT, max.

128

  • — of which in line, max.

128

  • — Number of IO Devices that can be simultaneously activated/deactivated, max.

8; in total across all interfaces

  • — Number of IO Devices per tool, max.

8

  • — Updating times

The minimum value of the update time also depends on communication share set for PROFINET IO, on the number of IO devices, and on the quantity of configured user data

Update time for IRT

 

  • — for send cycle of 250 µs

250 μs to 4 ms; Note: In the case of IRT with isochronous mode, the minimum update time of 625 µs of the isochronous OB is decisive

  • — for send cycle of 500 µs

500 μs to 8 ms; Note: In the case of IRT with isochronous mode, the minimum update time of 625 µs of the isochronous OB is decisive

  • — for send cycle of 1 ms

1 ms to 16 ms

  • — for send cycle of 2 ms

2 ms to 32 ms

  • — for send cycle of 4 ms

4 ms to 64 ms

  • — With IRT and parameterization of "odd" send cycles

Update time = set "odd" send clock (any multiple of 125 µs: 375 µs, 625 µs ... 3 875 µs)

Update time for RT

 

  • — for send cycle of 250 µs

250 µs to 128 ms

  • — for send cycle of 500 µs

500 µs to 256 ms

  • — for send cycle of 1 ms

1 ms to 512 ms

  • — for send cycle of 2 ms

2 ms to 512 ms

  • — for send cycle of 4 ms

4 ms to 512 ms

PROFINET IO Device

 

Services

 

  • — PG/OP communication

Yes

  • — S7 routing

Yes

  • — Isochronous mode

No

  • — Open IE communication

Yes

  • — IRT

Yes

  • — MRP

Yes; As MRP redundancy manager and/or MRP client; max. number of devices in the ring: 50

  • — MRPD

Yes; Requirement: IRT

  • — PROFIenergy

Yes

  • — Shared device

Yes

  • — Number of IO Controllers with shared device, max.

4

  • — Asset management record

Yes; Per user program

Interface types

 

RJ 45 (Ethernet)

 

  • ● 100 Mbps

Yes

  • ● Autonegotiation

Yes

  • ● Autocrossing

Yes

  • ● Industrial Ethernet status LED

Yes

Protocols

 

Number of connections

 

  • ● Number of connections, max.

96; via integrated interfaces of the CPU and connected CPs / CMs

  • ● Number of connections reserved for ES/HMI/web

10

  • ● Number of connections via integrated interfaces

64

  • ● Number of S7 routing paths

16

Redundancy mode

 

  • ● H-Sync forwarding

Yes

SIMATIC communication

 

  • ● S7 communication, as server

Yes

  • ● S7 communication, as client

Yes

  • ● User data per job, max.

See online help (S7 communication, user data size)

Open IE communication

 

  • ● TCP/IP

Yes

  • — Data length, max.

64 kbyte

  • — several passive connections per port, supported

Yes

  • ● ISO-on-TCP (RFC1006)

Yes

  • — Data length, max.

64 kbyte

  • ● UDP

Yes

  • — Data length, max.

2 kbyte; 1 472 bytes for UDP broadcast

  • — UDP multicast

Yes; Max. 5 multicast circuits

  • ● DHCP

No

  • ● SNMP

Yes

  • ● DCP

Yes

  • ● LLDP

Yes

Web server

 

  • ● HTTP

Yes; Standard and user pages

  • ● HTTPS

Yes; Standard and user pages

OPC UA

 

  • ● Runtime license required

Yes

  • ● OPC UA client

Yes

  • — Application authentication

Yes

  • — Security policies

Available security policies: None, Basic128Rsa15, Basic256Rsa15, Basic256Sha256

  • — User authentication

"anonymous" or by user name & password

  • — Number of connections, max.

4

  • — Number of nodes of the client interfaces, max.

1 000

  • — Number of elements for one call of OPC_UA_NodeGetHandleList/OPC_UA_ReadList/OPC_UA_WriteList, max.

300

  • — Number of elements for one call of OPC_UA_NameSpaceGetIndexList, max.

20

  • — Number of elements for one call of OPC_UA_MethodGetHandleList, max.

100

  • — Number of simultaneous calls of the client instructions per connection (except OPC_UA_ReadList,OPC_UA_WriteList,OPC_UA_MethodCall), max.

1

  • — Number of simultaneous calls of the client instructions OPC_UA_ReadList,OPC_UA_WriteList and OPC_UA_MethodCall, max.

5

  • — Number of registerable nodes, max.

5 000

  • — Number of registerable method calls of OPC_UA_MethodCall, max.

100

  • — Number of inputs/outputs when calling OPC_UA_MethodCall, max.

20

  • ● OPC UA server

Yes; Data access (read, write, subscribe), method call, custom address space

  • — Application authentication

Yes

  • — Security policies

Available security policies: None, Basic128Rsa15, Basic256Rsa15, Basic256Sha256

  • — User authentication

"anonymous" or by user name & password

  • — Number of sessions, max.

32

  • — Number of accessible variables, max.

50 000

  • — Number of registerable nodes, max.

10 000

  • — Number of subscriptions per session, max.

20

  • — Sampling time, min.

100 ms

  • — Send time, min.

500 ms

  • — Number of server methods, max.

20

  • — Number of inputs/outputs per server method, max.

20

  • — Number of monitored items, max.

1 000; For 1 s sampling interval and 1 s send interval

  • — Number of server interfaces, max.

10

  • — Number of nodes for user-defined server interfaces, max.

1 000

Further protocols

 

  • ● MODBUS

Yes; MODBUS TCP

Media redundancy

 

  • ● Switchover time on line break, typ.

200 ms; For MRP, bumpless for MRPD

  • ● Number of stations in the ring, max.

50

Isochronous mode

 

Isochronous operation (application synchronized up to terminal)

Yes; Distributed and central; with minimum OB 6x cycle of 625 µs (distributed) and 1 ms (central)

Equidistance

Yes

S7 message functions

 

Number of login stations for message functions, max.

32

Program alarms

Yes

Number of configurable program messages, max.

5 000; Program messages are generated by the "Program_Alarm" block, ProDiag or GRAPH

Number of loadable program messages in RUN, max.

2 500

Number of simultaneously active program alarms

 

  • ● Number of program alarms

300

  • ● Number of alarms for system diagnostics

100

  • ● Number of alarms for motion technology objects

80

Test commissioning functions

 

Joint commission (Team Engineering)

Yes; Parallel online access possible for up to 5 engineering systems

Status block

Yes; Up to 8 simultaneously (in total across all ES clients)

Single step

No

Number of breakpoints

8

Status/control

 

  • ● Status/control variable

Yes

  • ● Variables

Inputs/outputs, memory bits, DBs, distributed I/Os, timers, counters

  • ● Number of variables, max.

 

  • — of which status variables, max.

200; per job

  • — of which control variables, max.

200; per job

Forcing

 

  • ● Forcing, variables

Peripheral inputs/outputs

  • ● Number of variables, max.

200

Diagnostic buffer

 

  • ● present

Yes

  • ● Number of entries, max.

1 000

  • — of which powerfail-proof

500

Traces

 

  • ● Number of configurable Traces

4; Up to 512 KB of data per trace are possible

Interrupts/diagnostics/status information

 

Diagnostics indication LED

 

  • ● RUN/STOP LED

Yes

  • ● ERROR LED

Yes

  • ● MAINT LED

Yes

  • ● STOP ACTIVE LED

Yes

  • ● Connection display LINK TX/RX

Yes

Supported technology objects

 

Motion Control

Yes; Note: The number of axes affects the cycle time of the PLC program; selection guide via the TIA Selection Tool or SIZER

  • ● Number of available Motion Control resources for technology objects (except cam disks)

800

  • ● Required Motion Control resources

 

  • — per speed-controlled axis

40

  • — per positioning axis

80

  • — per synchronous axis

160

  • — per external encoder

80

  • — per output cam

20

  • — per cam track

160

  • — per probe

40

  • ● Positioning axis

 

  • — Number of positioning axes at motion control cycle of 4 ms (typical value)

5

  • — Number of positioning axes at motion control cycle of 8 ms (typical value)

10

Controller

 

  • ● PID_Compact

Yes; Universal PID controller with integrated optimization

  • ● PID_3Step

Yes; PID controller with integrated optimization for valves

  • ● PID-Temp

Yes; PID controller with integrated optimization for temperature

Counting and measuring

 

  • ● High-speed counter

Yes

Ambient conditions

 

Ambient temperature during operation

 

  • ● horizontal installation, min.

0 °C

  • ● horizontal installation, max.

60 °C; Display: 50 °C, at an operating temperature of typically 50 °C, the display is switched off

  • ● vertical installation, min.

0 °C

  • ● vertical installation, max.

40 °C; Display: 40 °C, at an operating temperature of typically 40 °C, the display is switched off

Ambient temperature during storage/transportation

 

  • ● min.

-40 °C

  • ● max.

70 °C

Configuration

 

Programming

 

Programming language

 

  • — LAD

Yes

  • — FBD

Yes

  • — STL

Yes

  • — SCL

Yes

  • — GRAPH

Yes

Know-how protection

 

  • ● User program protection/password protection

Yes

  • ● Copy protection

Yes

  • ● Block protection

Yes

Access protection

 

  • ● Password for display

Yes

  • ● Protection level: Write protection

Yes

  • ● Protection level: Read/write protection

Yes

  • ● Protection level: Complete protection

Yes

Cycle time monitoring

 

  • ● lower limit

adjustable minimum cycle time

  • ● upper limit

adjustable maximum cycle time

Dimensions

 

Width

35 mm

Height

147 mm

Depth

129 mm

Weights

 

Weight, approx.

405 g

 
(Nguyễn Thảo Trường - http://DieneElectric.com theo Siemens)
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