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Thông tin chi tiết nhất về Biến tần SINAMICS G150 Drive converter cabinet units của SIEMENS

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Thông tin chi tiết nhất về Biến tần SINAMICS G150 Drive converter cabinet units của SIEMENS
SINAMICS G150 converter cabinet units, versions A and C


Tóm tắt về sản phẩm SINAMICS G150 Drive converter cabinet units


General description

SINAMICS G150 cabinet units have been designed for variable-speed drives in machine building and plant construction.

They have been specially tuned to the requirements of drives with quadratic or constant load characteristics with medium performance requirements without regenerative feedback.

The control accuracy of the sensorless vector control is suitable for most applications, and additional actual speed value encoders are therefore superfluous.

SINAMICS G150 offer an economical drive solution which can be matched to the respective customer requirements by a wide range of components and options.
 

Technical data overview

Brief overview

 

Electrical data

 

Supply voltages:
3AC 380 to 480 V
3AC 500 to 600 V
3AC 660 to 690 V

Output ranges:
110 to   900 kW
110 to 1000 kW 
  75 to 2700 kW

Supply systems:

TN/TT or IT

Line frequency:

47 to 63 Hz

Output frequency:

0 to 300 Hz

Control method:

Vector control with encoder or V/f control

Fixed frequencies:

15 fixed frequencies plus 1 basic frequency, programmable

Skipped frequency bands:

4, programmable

Customer terminal block:

Digital inputs/outputs
Analog inputs/outputs
Inputs for motor temperature evaluation
Variable number

Communications interface:

PROFIBUS DP as standard

Braking mode:

Braking Module optional

Degree of protection:

IP20, optionally IP21, IP23, IP54

Type of cooling:

Internal fan (forced air cooling)

Noise level :

≤ 72 dB (A) with 50 Hz line frequency

Cabinet system:

Rittal TS 8

Conformity:

CE

Software functions: 

- Automatic restart following interruptions in operation as a result of a power failure
- Smooth connection of converter to rotating motor
- Kinetic bufferingAutomatic motor identification for control optimization
- Programmable ramp-up/down times
- Ramp smoothing

Protection functions: 

Thermal monitoring of motor and power sections
Undervoltage, overvoltage, earth fault, short-circuit, stall prevention

Safety functions:

STO, SS1 (Integrated safety functions with drives)

Suitable motors:

Induction motors

 

Features

SINAMICS G150 are ready-to-connect AC/AC converters in a standard control cabinet.A comprehensive range of options permits adaptation to respective requirements.They are available with cabinet widths from 400 mm upwards in intervals of 200 mm, in various degrees of protection up to IP54, and with two design versions.

Version A offers sufficient space for all available options. Different designs permit the power supply and motor connections to be located at the top or bottom. This results in high flexibility for the plant installation. 

Version C is an extremely space-saving version envisaged for applications where the power supply components are accommodated in a central low-voltage distribution and need not be provided again in the control cabinet.The user-friendly AOP30 operator panel is fitted as standard in the cabinet door for both versions. 

Configuration example
Configuration example with SINAMICS G150 and SIMATIC S7

SINAMICS G150 Clean Power - the cost-effective solution for line-friendly operation

SINAMICS G150 Clean Power is the simple and cost-effective response to the increasing requirements placed on current and voltage quality. This solution, which is fully integrated in the control cabinet, combines the advantages of rugged 6-pulse rectifier technology with an innovative, passive Line Harmonics Filter (LHF compact). This concept sets itself apart as a result of its simplicity, compactness, high reliability and energy efficiency as well as its price-performance ratio. Regarding its harmonic values, SINAMICS G150 Clean Power is the ideal response to the trend towards increasingly higher line supply quality. It easily complies with standard IEEE519, with the most stringent international requirements placed on line harmonics generated by frequency converters - and this even for weak line supplies.
 

dv/dt filter compact plus VPL - space and cost saving for motor-friendly voltages

 

SINAMICS G150 units are available with a dv/dt filter compact plus VPL (Voltage Peak Limiter). This limits both the voltage rate-of-rise dv/dt as well as also the peak voltages to the stringent limit values specified in Standard IEC 60034-25. This reduces the stress on the motor insulation and extends the motor service life.

Especially interesting when it comes to retrofit projects: Using this filter, motors that were originally not designed for converter operation can be fed from a frequency converter.

The dv/dt filter compact plus VPL saves so much space that it can be completely integrated into the electrical cabinet - even for large power ratings. Further, it is extremely energy-efficient: The “cut-off” voltage peaks are not wasted as thermal energy in resistors, but are fed back into the voltage DC link.
 

Customer benefits

- Particularly quiet and compact converters using state-of-the-art IGBT power semiconductors and innovative cooling solution.
 

- Maximum servicing friendliness with easy accessibility to all modules.
 

- Problem-free interfacing into automation solutions using a standard PROFIBUS interface and various analog and digital interfaces.
 

- Increase in plant availability through easy, fast replacement of individual modules and power components.
 

- Simple start-up and parameterization using interactive menus on the user-friendly AOP30 operator panel with LCD incorporating graphics capability and plain text display.
 

- Energy Saving: If the motor is not required it can be completely shut down using this function. This is done automatically if the system deviation of the technology controller lies below a defined limit value for a time that can be parameterized.
 

- Enhanced Energy Saving: This function can be used to extend the time for which the drive converter is powered down as a result of the Energy Saving function - in order to save more energy and to avoid unnecessarily starting and stopping the pumps. And an additional spin-off - the pipes are also purged.
 

- MaintenanceCleaning: A constant flow rate means that suspended particles in the liquids being pumped can be deposited over time. This can reduce the effective pipe diameter or even block the pumps. The MaintenanceCleaning function is used to briefly increase the pump speed to counteract this sediment build-up.
 

- Wall Deposits Prevention: If tank levels are kept constant over a longer period of time in wastewater treatment systems deposits occur at the edge of the tank. To avoid these deposits, the WallDeposits-Prevention function always varies the set point for the technology controller so that the tank level is permanently raised and lowered.

 

Typical applications

It is advantageous to use variable-speed drives wherever bulk, liquid or gaseous materials have to be moved, transported, pumped or compressed.Such applications basically include:

- Pumps, fans, compressors

- Moving: Belt conveyors, ship's drives 

- Processing: Mills, mixers, kneaders, crushers, agitators, rotary furnaces, extruders

- Branch Chemical Industry
- Branch Oil & Gas
- Branch Water / Waste water
 

Thông tin chi tiết về sản phẩm SINAMICS G150 Drive converter cabinet units

Overview

With its SINAMICS G150 converter cabinet units, a drive system is available on which all line-side and motor-side components are integrated together with the Power Module extremely compact into a specially designed cabinet enclosure. This approach minimizes the effort and expense required to configure and install them.

SINAMICS G150 has been specially designed to meet the requirements of drives with square-wave and constant load characteristics, with medium performance requirements, and without regenerative feedback capability.

The control accuracy of the sensorless vector control is suitable for most applications, which means that an additional actual speed value encoder is not required.

SINAMICS G150 converter cabinet units are optionally available with an encoder evaluation function in order to handle applications that require an encoder for plant-specific reasons.

SINAMICS G150 converter cabinet units offer an economic drive solution that can be adapted to customer-specific requirements through a wide range of components and options.
 

SINAMICS G150 is available in two versions:

Version A
All optionally available line connection components, such as the main switch, circuit breakers, line contactor, line fuses, line filter or motor-side components and additional monitoring devices, can be installed as required. This version is also available with power units connected in parallel.

Version C
Offers an extremely space-optimized structure without line-side components. This particularly slimline version can be used, for example, when line connection components are accommodated in a central low-voltage distribution panel (MCC) in the plant.

The following voltages and power ratings are available:

Line voltage

Power range
single connection

(versions A and C)

Power range
parallel connection

(version A)

380 ... 480 V 3 AC

110 ... 560 kW

630 ... 900 kW

500 ... 600 V 3 AC

110 ... 560 kW

630 ... 1000 kW

660 ... 690 V 3 AC

75 ... 800 kW

1000 ... 2700 kW

Degrees of protection are IP20 (standard) and optionally IP21, IP23, IP43 and IP54.
 

Benefits

- Particularly quiet and compact converters thanks to state-of-the-art IGBT power semiconductors and an innovative cooling concept.
- Individual modules and power components can be replaced quickly and easily, which ensures a higher level of plant availability. Replaceable components have been designed so that they can be quickly and easily replaced. In addition, the "Spares On Web" Internet tool makes it easy to view the spare parts that are available for the particular order at all times.
- Can be easily integrated in automation solutions by means of a standard communications interface as well as a range of analog and digital interfaces.
- Easy commissioning and parameterization using interactive menus on the AOP30 Advanced Operator Panel with graphic LCD and plain-text display, or PC-supported using the STARTER commissioning tool (see Chapter Tools and configuration).
- Preset software functions make it easier to adapt the converter to the individual plant. For example, the key functions for controlling pumps are stored as a preprogrammed macro in the drive.
- With regard to EMC, the devices are subdivided into various zones, and as a consequence, they are extremely insensitive to disturbances and are very reliable in operation. With the help of simulated conditions, partitions have been designed to act as air guides and to help dissipate heat.
- Special measures used in the construction of the cabinets ensure that they remain mechanically durable over their entire life cycle. All components, from individual parts to the ready-to-connect cabinet, undergo rigorous testing throughout the entire production process. This guarantees a high level of functional reliability during installation and commissioning, as well as in operation.
 

Application

Variable-speed drives are ideal for all applications that involve moving, conveying, pumping or compressing solids, liquids or gases.

Key applications include:

- Pumps and fans
- Compressors
- Extruders and mixers
- Mills
 

Design

SINAMICS G150 converter cabinet units are characterized by their compact, modular and service-friendly design.

A wide range of options is available depending on the cabinet version which permit optimum adaptation of the drive system to the respective requirements (see Options).

Example of the design of a SINAMICS G150 converter cabinet unit, version A

Basic design of a SINAMICS G150 converter cabinet unit with several essential options

Basic design of a SINAMICS G150 converter cabinet unit in parallel connection in order to increase the power rating, with several essential options

Coated modules

 

The following converter components are equipped as standard with coated modules:

- Power Modules
- Control Units
- Sensor Modules
- Terminal Modules
- Advanced Operator Panel (AOP30)

The coating on the modules protects the sensitive SMD components against corrosive gases, chemically active dust and moisture.
 

Nickel-plated busbars

All of the copper busbars used in the converter cabinet are nickel-plated in order to achieve the best possible immunity to environmental effects. The bare copper connections also do not have to be cleaned for customer connections.
 

Note:

With some options, parts of the copper busbars cannot be nickel-plated for technical reasons.
 

Degrees of protection of the cabinet units

The EN 60529 standard covers the protection of electrical equipment by means of housings, covers or equivalent, and includes:

- Protection of persons against accidental contact with live or moving parts within the housing and protection of the equipment against the ingress of solid foreign bodies (touch protection and protection against ingress of solid foreign bodies)
- Protection of the equipment against the ingress of water (water protection)
- Abbreviations for the internationally agreed degrees of protection

The degrees of protection are specified by abbreviations comprising the code letters IP and two digits.

Degrees of protection for the converter cabinet unit

First digit
(touch protection and protection against ingress of foreign solid bodies)

Second digit
(protection of the equipment against the ingress of water)

IP20 (standard)

Protected against solid foreign bodies with a diameter ≥ 12.5 mm

No water protection

IP21 (option M21)

Protected against solid foreign bodies with a diameter ≥ 12.5 mm

Protected against drip water

Vertically falling water drops must not have any harmful effects.

IP23 (option M23)

Protected against solid foreign bodies with a diameter ≥ 12.5 mm

Protected against spray water

Water sprayed on at an angle of up to 60° both sides of the vertical must not have any harmful effects.

IP43 (option M43)

Protected against solid foreign bodies with a diameter ≥ 1 mm

Protected against spray water

Water sprayed on at an angle of up to 60° both sides of the vertical must not have any harmful effects.

IP54 (option M54)

Dust protected.

Ingress of dust is not totally prevented, but dust must not be allowed to enter in such quantities that the functioning or safety of the equipment is impaired.

Protected against splash water

Water splashing onto the housing from any direction must not have any harmful effects.

 

Function

AOP30 Advanced Operator Panel

An AOP30 Advanced Operator Panel is located in the cabinet door of the converter for the operator control and monitoring as well as for the commissioning.

The AOP30's two-stage safety concept prevents unintentional or unauthorized changes to settings. Operation of the drive from the operator panel can be disabled by the keyboard lock so that only parameter values and process variables can be displayed on the operator panel. The OFF key is factory-set to "active", but can be deactivated by the customer. A password can be used to prevent the unauthorized changing of converter parameters.

The user is guided by interactive menus through the drive commissioning screens. When commissioning the drive for the first time, only six motor parameters (which can be found on the motor rating plate) have to be entered on the AOP30. The closed-loop control is then optimized automatically to adapt the converter to the motor.

German, English, French, Italian, Spanish and Chinese are stored on the CU320‑2 Control Unit CompactFlash card as operator panel languages. The desired language must be downloaded to the AOP30 prior to commissioning. In addition to these preinstalled languages, Russian and Portuguese (Brazil) are also available for subsequent installation. Further languages are available on request.
Examples of plain-text displays during various phases of operation are shown below.

The first commissioning is performed via the operator panel.

Only six motor parameters have to be entered:
Power, speed, current, cos φ, voltage and frequency of the motor.
This information can be found on the motor rating plate, and must be entered in the screens on the display by following a short, menu-assisted procedure. The motor cooling method must also be specified.


The next screen contains the parameter values that are used to automatically optimize the control.

During operation, the display shows current data, such as setpoints and actual values as absolute values or it is possible to parameterize up to three process variables as a quasi-analog bar display.


Any alarms which occur are signaled by the flashing of the yellow "ALARM" LED, faults by the lighting up of the red "FAULT" LED. There is also an indication of the cause displayed in plain text on the display's status line.

Communication with higher-level controller and customer terminal block

 

A PROFIBUS interface on the CU320‑2 DP Control Unit is provided as standard as the customer interface for the controller.
 

When using the CU320‑2 PN (PROFINET) Control Unit (option K95), communication is via PROFINET in accordance with the PROFIdrive profile.
 

The Control Unit can be connected to the higher-level controller via its digital inputs and outputs to exchange digital signals.
 

The inputs and outputs available as standard can be optionally expanded using a TB30 Terminal Board (option G62) and/or up to two TM31 Terminal Modules (option G60 or G61).
 

To simplify configuration and commissioning of the drive, the optional TM31 Terminal Module can be preset with a variety of factory settings.
 

For further information, please refer to the SINAMICS Low Voltage Engineering Manual.
 

Open-loop and closed-loop control functions
 

The converter control contains a high-quality sensorless vector control with speed and current control as well as motor and converter protection.
 

Software and protective functions

 

The software functions available as standard are described below:

Software and protective functions

Description

Setpoint specification

The setpoint can be specified both internally and externally; internally as a fixed setpoint, motorized potentiometer setpoint or jog setpoint, externally via the communications interface or an analog input on the customer terminal block. The internal fixed setpoint and the motorized potentiometer setpoint can be switched or adjusted via control commands from any interface.

Motor identification

The automatic motor identification function makes commissioning faster and easier and optimizes closed-loop control of the drive.

Ramp-function generator

A user-friendly ramp-function generator with separately adjustable ramp-up and ramp-down times, together with adjustable rounding times in the lower and upper speed ranges, allows the drive to be smoothly accelerated and braked. As a consequence, this avoids the drive train from being overloaded and reduces the stress on mechanical components. The down ramps can be parameterized separately for quick stop.

Vdc max controller

The Vdc max controller automatically prevents overvoltages in the DC link, if the set down ramp is too short, for example. This may also extend the set ramp-down time.

Vdc_min control

For brief line supply failures, the kinetic energy of the rotating drive is used to buffer the DC link and therefore prevents fault trips. The converter remains operational as long as the drive can provide regenerative energy as a result of its motion and the DC-link voltage does not drop below the shutdown threshold. When the line supply recovers within this time, the drive is again accelerated up to its speed setpoint.

Automatic restart 1)

The automatic restart switches the drive on again when the power is restored after a power failure, and ramps up to the current speed setpoint.

Flying restart 1)

The flying restart function allows the converter to be switched to a motor that is still turning. With the voltage sensing capability provided by the optional VSM10 Voltage Sensing Module, the flying restart time for large induction motors can be significantly reduced because the motor does not need to be de-magnetized.

Technology controller

The technology controller function module allows simple control functions to be implemented, e.g. level control or volumetric flow control. The technology controller is designed as a PID controller. The differentiator can be switched to the control deviation channel or to the actual value channel (factory setting). The P, I, and D components can be set separately.

Free function blocks

Using the freely programmable function blocks, it is easy to implement logic and arithmetic functions for controlling the SINAMICS G150. The blocks can be programmed by means of an operator panel or the STARTER commissioning tool.

Drive Control Chart (DCC)

Drive Control Chart (DCC) is an additional tool for the easy configuration of technology functions for the SINAMICS G150. The block library contains a large selection of control, arithmetic and logic blocks as well as extensive open-loop and closed-loop control functions. The user-friendly DCC editor enables easy graphics-based configuration, allows control loop structures to be clearly represented and provides a high degree of reusability of charts that have already been created. DCC is an add-on to the STARTER commissioning tool.

I²t detection for motor protection

A motor model stored in the converter software calculates the motor temperature based on the current speed and load. More exact measurement of the temperature, which also takes into account the influence of the ambient temperature, is possible by means of direct temperature measurement using KTY84 sensors in the motor winding.

Motor temperature evaluation

Motor protection by evaluating a KTY84, PTC or Pt100 temperature sensor. When a KTY84 sensor is connected, the limit values can be set for alarm or shutdown. When a PTC thermistor is connected, the system reaction to triggering of the thermistor (alarm or trip) can be defined.

Motor blocking protection

A blocked motor is detected and protected against thermal overloading by a fault trip.

Essential service mode

Special converter operating mode that increases the availability of the drive system, e.g. in the event of a fire.

Bypass

This circuit allows the motor to be operated via the converter or directly on the line supply.

Brake control

"Simple brake control" for control of holding brakes:
The holding brake is used to secure drives against unwanted motion when deactivated.

"Extended brake control" function module for complex brake control, e.g. for motor holding brakes and operational brakes:
When braking with a feedback signal, the brake control reacts to the feedback signal contacts of the brake.

Write protection

Write protection to prevent unintentional changing of the setting parameters (without password function).

Know-how protection

Know-how protection for encrypting stored data, e.g. to protect configuration know-how, and to protect against changes and duplication (with password function).

Web server

The integrated web server provides information about the drive unit via its web pages. The web server is accessed using an Internet browser via unsecured (http) or secured transmission (https).

Power unit protection

Description

Ground fault monitoring at the output

A ground fault at the output is detected by a total current monitor and results in shutdown in grounded systems.

Electronic short-circuit protection at the output

A short-circuit at the output (e.g. at the converter output terminals, in the motor cable or in the motor terminal box) is detected and the converter shuts down with a "fault".

Thermal overload protection

An alarm is issued first when the overtemperature threshold responds. If the temperature rises further, the device either shuts down or independently adjusts the pulse frequency or output current so that a reduction in the thermal load is achieved. Once the cause of the fault has been eliminated (e.g. cooling has been improved), the original operating values are automatically resumed.

  1) Factory setting: Not activated (can be parameterized).
 

Configuration

Cable cross-sections and connections

The following tables list the recommended and maximum possible cable connections at the line and motor ends for a single connection (versions A and C) and a parallel connection (version A).
 

The recommended cross-sections are based on the specified fuses. They are valid for a three-conductor copper cable routed horizontally in air with PVC insulation and a permissible conductor temperature of 70 °C (e.g. Protodur NYY or NYCWY) at an ambient temperature of 40 °C and individual routing.
 

For deviating conditions (cable routing, cable accumulation, ambient temperature), the appropriate correction factors according to IEC 60364‑5‑52 must be taken into account.
 

For further information, please refer to the SINAMICS Low Voltage Engineering Manual.

Single connection

Type rating

Converter cabinet unit

Line connection

Motor connection

Cabinet grounding

 

SINAMICS G150, versions A and C

Recommended cross-section 1)

Maximum cable cross-section

Fixing screws

Recommended cross-section 1)

Maximum cable cross-section

Fixing screws

Fixing screws

Remark

 

 

IEC

IEC

 

IEC

IEC

 

 

 

kW

6SL3710-...

mm2

mm2

 

mm2

mm2

 

 

 

380 ... 480 V 3 AC

110

1GE32-1 . A3

2 × 70

4 × 240

M12

2 × 50

2 × 150

M12

M12

 

132

1GE32-6 . A3

2 × 95

4 × 240

M12

2 × 70

2 × 150

M12

M12

 

160

1GE33-1 . A3

2 × 120

4 × 240

M12

2 × 95

2 × 150

M12

M12

 

200

1GE33-8 . A3

2 × 120

4 × 240

M12

2 × 95

2 × 150

M12

M12

 

250

1GE35-0 . A3

2 × 185

4 × 240

M12

2 × 150

2 × 240

M12

M12

 

315

1GE36-1 . A3

2 × 240

4 × 240

M12

2 × 185

4 × 240

M12

M12

 

400

1GE37-5 . A3

3 × 185

4 × 240

M12

2 × 240

4 × 240

M12

M12

Cu busbar

450

1GE38-4 . A3

4 × 150

8 × 240

M12

3 × 185

4 × 240

M12

M12

Cu busbar

560

1GE41-0 . A3

4 × 185

8 × 240

M12

4 × 185

6 × 240

M12

M12

Cu busbar

500 ... 600 V 3 AC

110

1GF31-8 . A3

120

4 × 240

M12

95

2 × 150

M12

M12

 

132

1GF32-2 . A3

2 × 70

4 × 240

M12

120

2 × 150

M12

M12

 

160

1GF32-6 . A3

2 × 95

4 × 240

M12

2 × 70

2 × 185

M12

M12

 

200

1GF33-3 . A3

2 × 120

4 × 240

M12

2 × 95

2 × 240

M12

M12

 

250

1GF34-1 . A3

2 × 185

4 × 240

M12

2 × 120

4 × 240

M12

M12

 

315

1GF34-7 . A3

2 × 185

4 × 240

M12

2 × 150

4 × 240

M12

M12

 

400

1GF35-8 . A3

2 × 240

4 × 240

M12

2 × 185

4 × 240

M12

M12

 

500

1GF37-4 . A3

3 × 185

8 × 240

M12

2 × 240

6 × 240

M12

M12

Cu busbar

560

1GF38-1 . A3

4 × 150

8 × 240

M12

3 × 185

6 × 240

M12

M12

Cu busbar

660 ... 690 V 3 AC

75

1GH28-5 . A3

50

4 × 240

M12

35

2 × 70

M12

M12

 

90

1GH31-0 . A3

50

4 × 240

M12

50

2 × 150

M12

M12

 

110

1GH31-2 . A3

70

4 × 240

M12

70

2 × 150

M12

M12

 

132

1GH31-5 . A3

95

4 × 240

M12

70

2 × 150

M12

M12

 

160

1GH31-8 . A3

120

4 × 240

M12

95

2 × 150

M12

M12

 

200

1GH32-2 . A3

2 × 70

4 × 240

M12

120

2 × 150

M12

M12

 

250

1GH32-6 . A3

2 × 95

4 × 240

M12

2 × 70

2 × 185

M12

M12

 

315

1GH33-3 . A3

2 × 120

4 × 240

M12

2 × 95

2 × 240

M12

M12

 

400

1GH34-1 . A3

2 × 185

4 × 240

M12

2 × 120

4 × 240

M12

M12

 

450

1GH34-7 . A3

2 × 185

4 × 240

M12

2 × 150

4 × 240

M12

M12

 

560

1GH35-8 . A3

2 × 240

4 × 240

M12

2 × 185

4 × 240

M12

M12

 

710

1GH37-4 . A3

3 × 185

8 × 240

M12

3 × 150

6 × 240

M12

M12

Cu busbar

800

1GH38-1 . A3

4 × 150

8 × 240

M12

3 × 185

6 × 240

M12

M12

Cu busbar

1) The recommendations for the North American market in AWG or MCM must be taken from the appropriate NEC (National Electrical Code) and CEC (Canadian Electrical Code) standards.
 

Parallel connection

Type rating

Converter cabinet unit

Line connection

Motor connection

Cabinet grounding

 

SINAMICS G150, version A

Recommended cross-section 1)

Maximum cable cross-section

Fixing screws

Recommended cross-section 1)

Maximum cable cross-section

Fixing screws

Fixing screws

Remark

 

 

IEC

IEC

 

IEC

IEC

 

 

 

kW

6SL3710-...

mm2

mm2

 

mm2

mm2

 

 

 

380 ... 480 V 3 AC

630

2GE41-1AA3

2 × 240

4 × 240

M12

2 × 185

4 × 240

M12

M12

 

710

2GE41-4AA3

3 × 185

4 × 240

M12

2 × 240

4 × 240

M12

M12

Cu busbar

900

2GE41-6AA3

4 × 150

8 × 240

M12

2 × 240

4 × 240

M12

M12

Cu busbar

500 ... 600 V 3 AC

630

2GF38-6AA3

2 × 185

4 × 240

M12

2 × 150

4 × 240

M12

M12

 

710

2GF41-1AA3

2 × 240

4 × 240

M12

2 × 185

4 × 240

M12

M12

 

1000

2GF41-4AA3

3 × 185

8 × 240

M12

2 × 240

6 × 240

M12

M12

Cu busbar

660 ... 690 V 3 AC

1000

2GH41-1AA3

2 × 240

4 × 240

M12

2 × 185

4 × 240

M12

M12

 

1350

2GH41-4AA3

3 × 185

8 × 240

M12

3 × 150

6 × 240

M12

M12

Cu busbar

1500

2GH41-5AA3

4 × 150

8 × 240

M12

3 × 185

6 × 240

M12

M12

Cu busbar

1750

2GH41-8EA3

2 × 4 × 150

2 × 8 × 240

M12

2 × 3 × 185

2 × 6 × 240

M12

M12

Cu busbar

1950

2GH42-0EA3

2 × 4 × 150

2 × 8 × 240

M12

2 × 3 × 185

2 × 6 × 240

M12

M12

Cu busbar

2150

2GH42-2EA3

2 × 4 × 150

2 × 8 × 240

M12

2 × 3 × 185

2 × 6 × 240

M12

M12

Cu busbar

2400

2GH42-4EA3

2 × 4 × 150

2 × 8 × 240

M12

2 × 3 × 185

2 × 6 × 240

M12

M12

Cu busbar

2700 2)

2GH42-7EA3

2 × 4 × 150

2 × 8 × 240

M12

3 × 3 × 185

3 × 6 × 240

M12

M12

Cu busbar

  1) The recommendations for the North American market in AWG or MCM must be taken from the appropriate NEC (National Electrical Code) and CEC (Canadian Electrical Code) standards.

2) The motor-side inverter comprises three Motor Modules connected in parallel.

Note:

The recommended and maximum conductor cross-sections refer to one of the two converter sections in the parallel connection.

Minimum motor cable lengths for operation with power units connected in parallel

When using power units connected in parallel, the following motor cable lengths must be observed if a motor is connected with only one winding system and no motor-side reactors or filters are used:

Type rating

SINAMICS G150 converter cabinet unit
version A

Minimum cable length

kW

 

m

380 ... 480 V 3 AC

630

6SL3710-2GE41-1AA3

13

710

6SL3710-2GE41-4AA3

10

900

6SL3710-2GE41-6AA3

9

500 ... 600 V 3 AC

630

6SL3710-2GF38-6AA3

18

710

6SL3710-2GF41-1AA3

15

1000

6SL3710-2GF41-4AA3

13

660 ... 690 V 3 AC

1000

6SL3710-2GH41-1AA3

20

1350

6SL3710-2GH41-4AA3

18

1500

6SL3710-2GH41-5AA3

15

1750

6SL3710-2GH41-8EA3

12

1950

6SL3710-2GH42-0EA3

10

2150

6SL3710-2GH42-2EA3

8

2400

6SL3710-2GH42-4EA3

8

2700

6SL3710-2GH42-7EA3

8

Cable cross-sections for line and motor connection

It is generally recommended to use shielded 3-conductor three-phase cables between the converter and motor – and for higher power ratings, symmetrical cables where possible. If required, several of these cables can be connected in parallel. There are two main reasons for this:

- Only then can the high IP55 degree of protection at the motor terminal box be easily achieved. The reason for this is that cables are routed into the terminal box through glands, and the number of possible glands is restricted by the terminal box geometry. Therefore single cables are less suitable.

- With symmetrical, 3-conductor, three-phase cables, the summed ampere-turns over the cable outer diameter are equal to zero and they can be routed in conductive, metal cable ducts or racks without any significant currents (ground current or leakage current) being induced in these conductive, metal connections. The danger of induced leakage currents and thus of increased cable sheath losses is significantly higher with single-conductor cables.

The cable cross-section required depends on the current being conducted in the cable. The permissible current load capability of cables is defined, for example in IEC 60364‑5‑52. It depends partly on the ambient conditions such as temperature, but also on the routing method. It should be taken into account whether cables are individually routed with relatively good cooling, or whether several cables are routed together; in this case, cable ventilation is significantly poorer, which can therefore result in higher cable temperatures. Regarding this topic, reference is made to the corresponding correction factors for these secondary conditions in IEC 60364‑5‑52.
 

For 3-conductor copper and aluminum cables with PVC insulation and a permissible conductor temperature of 70 °C (e.g. Protodur NYY or NYCWY), as well as an ambient temperature of 40 °C, the cross-sections can be determined from the following table, which is based on IEC 60364‑5‑52.
 

Current-carrying capacity according to IEC 60364‑5‑52 at 40 °C

Cross-section of 3-conductor cable

Copper cable

Aluminum cable

 

Individual routing

Several cables next to one another 1)

Individual routing

Several cables next to one another 1)

mm2

A

A

A

A

3 × 2.5

22

17

17

13

3 × 4

30

23

23

18

3 × 6

37

29

29

22

3 × 10

52

41

40

31

3 × 16

70

54

53

41

3 × 25

88

69

68

53

3 × 35

110

86

84

65

3 × 50

133

104

102

79

3 × 70

171

133

131

102

3 × 95

207

162

159

124

3 × 120

240

187

184

144

3 × 150

278

216

213

166

3 × 185

317

247

244

190

3 × 240

374

292

287

224

1) Maximum nine cables may be routed directly next to one another horizontally on a cable tray.

Cables must be connected in parallel for higher currents.
 

Note:

The recommendations for the North American market in AWG or MCM must be taken from the appropriate NEC (National Electrical Code) and CEC (Canadian Electrical Code) standards.
 

Grounding and protective conductor cross-section

 

The protective conductor must be dimensioned taking into account the following data:

- In the case of a ground fault, no impermissibly high contact voltages resulting from voltage drops on the PE conductor caused by the ground fault current may occur (< 50 V AC or < 120 V DC, IEC 61800‑5‑1, IEC 60364, IEC 60543).

- The protective conductor must not be excessively loaded by any ground fault current it carries.

- If it is possible for continuous currents to flow through the PE conductor when a fault occurs, the PE conductor cross-section must be dimensioned for this continuous current.

- The protective conductor cross-section must be selected according to EN 60204‑1, EN 60439‑1, IEC 60364.

Cross-section, line conductor

Minimum cross-section, external protective conductor

mm2

mm2

Up to 16

Minimum cross-section of line conductor

16 ... 35

16

As of 35

Minimum half the cross-section of line conductor

Note:

The recommendations for the North American market in AWG or MCM must be taken from the appropriate NEC (National Electrical Code) and CEC (Canadian Electrical Code) standards.
 

- Switchgear and motors are usually grounded separately via a local grounding electrode. With this constellation, the ground fault current flows via the parallel ground connections and is divided. In spite of the relatively low protective conductor cross-sections used in accordance with the table above, no inadmissible touch voltages occur with this grounding system. 

However, from experience gained with different grounding constellations, we recommend that the ground cable from the motor returns directly to the converter. For EMC reasons and to prevent bearing currents, symmetrical 3-conductor, three-phase cables should be used where possible instead of 4-conductor cables, especially on drives in the higher power range. For 3-conductor cables, the protective or PE conductor must be routed separately or arranged symmetrically in the motor cable. The symmetry of the PE conductor is achieved using a conductor surrounding all phase conductors or using a cable with a symmetrical arrangement of the three phase conductors and three ground conductors. 

For more detailed information on this topic, please refer to the SINAMICS Low Voltage Engineering Manual.

- Through their high-speed control, the converters limit the load current (motor and ground fault currents) to an rms value corresponding to the rated current. Based on this, we recommend that the cross-section of the protective conductor to ground the cabinets be the same as for the line conductor.
 

Technical specifications

The most important directives and standards are listed below. These are used as basis for the SINAMICS G150 converter cabinet units and they must be carefully observed to achieve an EMC-compliant configuration that is safe both functionally and in operation.

European directives

2006/95/EC

Low-voltage directive:

Directive of the European Parliament and Council of December 12, 2006, on the approximation of the laws of the member states relating to electrical equipment designed for use within certain voltage limits

2006/42/EC

Machinery directive:

Directive of the European Parliament and Council of May 17, 2006 on machinery and for changing Directive 95/16/EC (amendment)

2004/108/EC

EMC directive:

Directive of the European Parliament and Council of December 15, 2004, which repeals directive 89/336/EEC, on the approximation of laws of the member states relating to electromagnetic compatibility

European standards

EN ISO 3744

Acoustics – Determination of the sound power level and sound energy level for noise sources that result from sound pressure measurements – envelope surface procedure of the accuracy class 2 for a largely free sound field over a reflecting plane

EN ISO 13849-1

Safety of machinery – Safety-related parts of control systems

Part 1: General design principles (ISO 13849‑1:2006) (replaced EN 954‑1)

EN 60146-1-1

Semiconductor converters – General requirements and line-commutated converters

Part 1‑1: Specification of basic requirements

EN 60204-1

Electrical equipment of machines

Part 1: General definitions

EN 60529

Degrees of protection provided by enclosures (IP code)

EN 61508-1

Functional safety of electrical/electronic/programmable electronic safety-related systems

Part 1: General requirements

EN 61800-2

Adjustable speed electrical power drive systems

Part 2: General requirements – Rating specifications for the measurement of low-voltage adjustable frequency AC power drive systems

EN 61800-3

Adjustable speed electrical power drive systems

Part 3: EMC product standard including special test procedure

EN 61800-5-1

Adjustable speed electrical power drive systems

Part 5: Safety requirements

Main section 1: Electrical and thermal requirements

EN 61800-5-2

Adjustable speed electrical power drive systems

Part 5-2: Safety requirements – Functional safety (IEC 61800‑5‑2:2007)

  General technical specifications

Electrical specifications

 

Single connection

Parallel connection

Line voltages and power ranges

  • 380 ... 480 V 3 AC ±10% (‑15% < 1 min)

110 ... 560 kW

630 ... 900 kW

  • 500 ... 600 V 3 AC ±10% (‑15% < 1 min)

110 ... 560 kW

630 ... 1000 kW

  • 660 ... 690 V 3 AC ±10% (‑15% < 1 min)

75 ... 800 kW

1000 ... 2700 kW

Line system configurations

Grounded TN/TT systems or ungrounded IT systems (a grounded line conductor is not permissible in 690 V line supplies)

Line frequency

47 ... 63 Hz

Output frequency

0 ... 550 Hz1)

Line power factor

 

  • Fundamental

> 0.96

  • Total

0.75 ... 0.93

Efficiency

> 98%

Overvoltage category

III according to EN 61800-5-1

Control method

Vector control with and without encoder or V/f control

Fixed speeds

15 fixed speeds plus 1 minimum speed, parameterizable
(in the default setting, 3 fixed setpoints plus 1 minimum speed are selectable using terminal block / PROFIBUS)

Speed ranges that can be skipped

4, parameterizable

Setpoint resolution

0.001 rpm digital

12-bit analog

Braking operation

Optional via braking unit

Mechanical specifications

Degree of protection

IP20 (higher degrees of protection up to IP54 optional)

Protection class

I according to EN 61800‑5‑1

Touch protection

EN 50274 / BGV A3 when used for the intended purpose

Cabinet system

Rittal TS8, doors with double-bit key, three-section base plates for cable entry

Paint finish

RAL 7035 (indoor requirements)

Cooling method

Forced air cooling AF according to EN 60146

Ambient conditions

Storage

Transport

Operation

Ambient temperature

-25 ... +55 °C

-25 ... +70 °C
as of -40 °C for 24 hours

0 ... +40 °C
to +50 °C see derating data

Relative humidity

(condensation not permissible)

5 ... 95%

5 ... 95%
at 40 °C

5 ... 95%

 

Class 1K4 according to EN 60721‑3‑1

Class 2K3 according to EN 60721‑3‑2

Class 3K3 according to EN 60721‑3‑3

Environmental class / harmful chemical substances

Class 1C2 according to EN 60721‑3‑1

Class 2C2 according to EN 60721‑3‑2

Class 3C2 according to EN 60721‑3‑3

Organic/biological influences

Class 1B1 according to EN 60721‑3‑1

Class 2B1 according to EN 60721‑3‑2

Class 3B1 according to EN 60721‑3‑3

Degree of pollution

2 according to EN 61800‑5‑1

Installation altitude

Up to 2000 m above sea level without derating; > 2000 m see derating data

Mechanical stability

Storage

Transport

Operation

Vibratory load

 

  • Deflection

1.5 mm at 5 ... 9 Hz

3.1 mm at  ... 9 Hz

0.075 mm at 10 ... 58 Hz

  • Acceleration

5 m/s2 at > 9 ... 200 Hz

10 m/s2 at > 9 ... 200 Hz

10 m/s2 at > 58 … 200 Hz

 

Class 1M2 according to EN 60721‑3‑1

Class 2M2 according to EN 60721‑3‑2

Shock load

 

  • Acceleration

40 m/s2 for 22 ms

100 m/s2 for 11 ms

100 m/s2 for 11 ms

 

Class 1M2 according to EN 60721‑3‑1

Class 2M2 according to EN 60721‑3‑2

Class 3M4 according to EN 60721‑3‑3

Compliance with standards

CE marking

According to EMC Directive No. 2004/108/EC and Low Voltage Directive No. 2006/95/EC and Machinery Directive No. 2006/42/EC for functional safety

Radio interference suppression

The SINAMICS G150 converter systems are not designed for connection to the public power network ("first environment"). Radio interference suppression is compliant with the EMC product standard for variable-speed drives EN 61800‑3, "Second environment" (industrial networks). EMC disturbances can occur when connected to the public power networks. However, if supplementary measures are taken (e.g. line filter, see option L00) operation in the "first environment" is possible. 2)

Deviations from the specified classes are underlined.

1) The output frequency is also affected by the selected control method and the pulse frequency. 

For further information, please refer to the SINAMICS Low Voltage Engineering Manual.
 

2) Applies to motor cable lengths < 100 m.

Technical specifications for single connection

Line voltage 380 ... 480 V 3 AC

SINAMICS G150 converter cabinet units
6SL3710-1GE..-....

Single connection

32‑1.A3

32‑6.A3

33‑1.A3

33‑8.A3

35‑0.A3

36‑1.A3

37‑5.A3

38‑4.A3

41‑0.A3

Type rating

 

 

 

 

 

 

 

 

 

 

  • For Iat 50 Hz 400 V 1)

kW

110

132

160

200

250

315

400

450

560

  • For Iat 50 Hz 400 V 1)

kW

90

110

132

160

200

250

315

400

450

  • For Iat 60 Hz 460 V 2)

hp

150

200

250

300

400

500

600

600

800

  • For Iat 60 Hz 460 V 2)

hp

125

150

200

250

350

350

450

500

700

Output current

 

 

 

 

 

 

 

 

 

 

  • Rated current In

A

210

260

310

380

490

605

745

840

985

  • Base-load current IL3)

A

205

250

302

370

477

590

725

820

960

  • Base-load current IH4)

A

178

233

277

340

438

460

570

700

860

Input current

 

 

 

 

 

 

 

 

 

 

  • Rated input current 5)

A

229

284

338

395

509

629

775

873

1024

  • Input current, max.

A

335

410

495

606

781

967

1188

1344

1573

  • Current requirement, 24 V DC auxiliary power supply 6)

A

1.1

1.1

1.35

1.35

1.35

1.4

1.4

1.4

1.5

Rated short-circuit current

according to IEC 7)

kA

65

65

65

65

65

65

65

84

84

Minimum short-circuit current 8)

A

3000

3600

4400

4400

8000

10000

10500

16000/1800 9)

18400/2000 9)

Power loss, max. 10)

 

 

 

 

 

 

 

 

 

 

  • At 50 Hz 400 V

kW

2.9

3.8

4.4

5.3

6.4

8.2

9.6

10.1

14.4

  • At 60 Hz 460 V

kW

2.54

3.36

4.07

4.67

5.96

8.3

9.7

10.2

14.7

Cooling air requirement

m3/s

0.17

0.23

0.36

0.36

0.36

0.78

0.78

0.78

1.48

Sound pressure level

LpA (1 m) at 50/60 Hz

dB

67/68

69/73

69/73

69/73

69/73

70/73

70/73

70/73

72/75

Cable lengths

between converter and motor 11)

 

 

 

 

 

 

 

 

 

 

  • Shielded

m

300

300

300

300

300

300

300

300

300

  • Unshielded

m

450

450

450

450

450

450

450

450

450

Dimensions

 

 

 

 

 

 

 

 

 

 

  • Width for 
    version A/C

mm

800/400

800/400

800/400

1000/400

1000/400

1200/600

1200/600

1200/600

1600/1000

  • Height 12)

mm

2000

2000

2000

2000

2000

2000

2000

2000

2000

  • Depth

mm

600

600

600

600

600

600

600

600

600

Weight, approx.

(degree of protection IP20, without options) for version A/C

kg

460/225

460/225

670/300

670/300

670/300

750/670

750/670

780/670

1100/880

Note: The power data in hp units is based on the NEC/CEC standards for the North American market.
 

For information on the line connection, motor connection and cabinet grounding, see Section Configuration.
 

1) Rated output of a typical 6-pole standard induction motor based on IL or IH for 3 AC 50 Hz 400 V.

2) Rated output of a typical 6-pole standard induction motor based on IL or IH for 3 AC 60 Hz 460 V.

3) The base-load current IL is based on a load cycle of 110% for 60 s or 150% for 10 s with a load cycle duration of 300 s. 

See Characteristic curves, Section Overload capability.
 

4) The base-load current IH is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s. 

See Characteristic curves, Section Overload capability.
 

5) The currents listed here are based on the rated output current.

6) If the drive control is to remain active after a main infeed failure, the converter must be externally supplied with 24 V DC.
The following must also be taken into account:
– CU320-2: 1 A
– TM31: 0.5 A
– AOP30: 0.2 A
– SMC: 0.6 A
– Current requirement of digital inputs/outputs.

7) In conjunction with the specified fuses or circuit breakers.

8) Minimum current required for reliably triggering the protective devices.

9) For option L26 (version A) the low value applies.

10) The specified power losses are the maximum values for a utilization of 100%. The values are lower under normal operating conditions.

11) Longer cable lengths for specific configurations are available on request.

12)Version A: The cabinet height increases by
– 250 mm for degree of protection IP21
– 400 mm for degrees of protection IP23, IP43 and IP54
– 405 mm for options M13 and M78

Version C: The cabinet height increases by
– 250 mm for degree of protection IP21
– 400 mm for degrees of protection IP23, IP43 and IP54

Line voltage 500 ... 600 V 3 AC

SINAMICS G150 converter cabinet units
6SL3710-1GF..-....

Single connection

31‑8.A3

32‑2.A3

32‑6.A3

33‑3.A3

34‑1.A3

34‑7.A3

35‑8.A3

37‑4.A3

38‑1.A3

Type rating

 

 

 

 

 

 

 

 

 

 

  • For Iat 50 Hz 500 V 1)

kW

110

132

160

200

250

315

400

500

560

  • For Iat 50 Hz 500 V 1)

kW

90

110

132

160

200

250

315

450

500

  • For Iat 60 Hz 575 V 2)

hp

150

200

250

300

400

450

600

700

800

  • For Iat 60 Hz 575 V 2)

hp

150

200

200

250

350

450

500

700

700

Output current

 

 

 

 

 

 

 

 

 

 

  • Rated current In

A

175

215

260

330

410

465

575

735

810

  • Base-load current IL3)

A

171

208

250

320

400

452

560

710

790

  • Base-load current IH4)

A

157

192

233

280

367

416

514

657

724

Input current

 

 

 

 

 

 

 

 

 

 

  • Rated input current 5)

A

191

224

270

343

426

483

598

764

842

  • Input current, max.

A

279

341

410

525

655

740

918

1164

1295

  • Current requirement, 24 V DC auxiliary power supply 6)

A

1.35

1.35

1.35

1.4

1.4

1.4

1.4

1.5

1.5

Rated short-circuit current

according to IEC 7)

kA

65

65

65

65

65

65

65

84

84

Minimum short-circuit current 8)

A

2400

3000

3600

5200

5200

6200

8400

10500

10400/1800 9)

Power loss, max. 10)

 

 

 

 

 

 

 

 

 

 

  • At 50 Hz 500 V

kW

3.8

4.2

5

6.1

8.1

7.8

8.7

12.7

14.1

  • At 60 Hz 575 V

kW

3.2

3.6

4.1

5.1

6.7

7.5

8.4

12.5

13.8

Cooling air requirement

m3/s

0.36

0.36

0.36

0.36

0.78

0.78

0.78

1.48

1.48

Sound pressure level

LpA (1 m) at 50/60 Hz

dB

69/73

69/73

69/73

69/73

72/75

72/75

72/75

72/75

72/75

Cable lengths

between converter and motor 11)

 

 

 

 

 

 

 

 

 

 

  • Shielded

m

300

300

300

300

300

300

300

300

300

  • Unshielded

m

450

450

450

450

450

450

450

450

450

Dimensions

 

 

 

 

 

 

 

 

 

 

  • Width for 
    version A/C

mm

800/400

800/400

800/400

800/400

1200/600

1200/600

1200/600

1600/1000

1600/1000

  • Height 12)

mm

2000

2000

2000

2000

2000

2000

2000

2000

2000

  • Depth

mm

600

600

600

600

600

600

600

600

600

Weight, approx.

(degree of protection IP20, without options) for version A/C

kg

460/300

460/300

460/300

460/300

750/670

750/670

860/670

1150/940

1150/960

  Note: The power data in hp units is based on the NEC/CEC standards for the North American market.
 

For information on the line connection, motor connection and cabinet grounding, see Section Configuration.
 

1) Rated output of a typical 6-pole standard induction motor based on IL or IH for 3 AC 50 Hz 500 V.

2) Rated output of a typical 6-pole standard induction motor based on IL or IH for 3 AC 60 Hz 575 V.

3) The base-load current IL is based on a load cycle of 110% for 60 s or 150% for 10 s with a load cycle duration of 300 s. 

See Characteristic curves, Section Overload capability.
 

4) The base-load current IH is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s. 

See Characteristic curves, Section Overload capability.
 

5) The currents listed here are based on the rated output current.

6) If the drive control is to remain active after a main infeed failure, the converter must be externally supplied with 24 V DC.
The following must also be taken into account:
– CU320-2: 1 A
– TM31: 0.5 A
– AOP30: 0.2 A
– SMC: 0.6 A
– Current requirement of digital inputs/outputs.

7) In conjunction with the specified fuses or circuit breakers.

8) Minimum current required for reliably triggering the protective devices.

9) For option L26 (version A) the low value applies.

10) The specified power losses are the maximum values for a utilization of 100%. The values are lower under normal operating conditions.

11) Longer cable lengths for specific configurations are available on request.

12)Version A: The cabinet height increases by
– 250 mm for degree of protection IP21
– 400 mm for degrees of protection IP23, IP43 and IP54
– 405 mm for options M13 and M78

Version C: The cabinet height increases by
– 250 mm for degree of protection IP21
– 400 mm for degrees of protection IP23, IP43 and IP54

Line voltage 660 ... 690 V 3 AC

SINAMICS G150 converter cabinet units
6SL3710-1GH..-....

Single connection

28‑5.A3

31‑0.A3

31‑2.A3

31‑5.A3

31‑8.A3

32‑2.A3

32‑6.A3

Type rating

 

 

 

 

 

 

 

 

  • For Iat 50 Hz 690 V 1)

kW

75

90

110

132

160

200

250

  • For Iat 50 Hz 690 V 1)

kW

55

75

90

110

132

160

200

Output current

 

 

 

 

 

 

 

 

  • Rated current In

A

85

100

120

150

175

215

260

  • Base-load current IL 2)

A

80

95

115

142

171

208

250

  • Base-load current I3)

A

76

89

107

134

157

192

233

Input current

 

 

 

 

 

 

 

 

  • Rated input current 4)

A

93

109

131

164

191

224

270

  • Input current, max.

A

131

155

188

232

279

341

410

  • Current requirement, 24 V DC auxiliary power supply 5)

A

1.1

1.1

1.1

1.1

1.35

1.35

1.35

Rated short-circuit current

according to IEC 6)

kA

65

65

65

65

65

65

65

Minimum short-circuit current 7)

A

1500

1500

1200

1600

2400

3000

3600

Power loss, max. 8)

at 50 Hz 690 V

kW

1.7

2.1

2.7

2.8

3.8

4.2

5

Cooling air requirement

m3/s

0.17

0.17

0.17

0.17

0.36

0.36

0.36

Sound pressure level

LpA (1 m) at 50/60 Hz

dB

67/68

67/68

67/68

67/68

67/73

67/73

67/73

Cable lengths

between converter and motor 9)

 

 

 

 

 

 

 

 

  • Shielded

m

300

300

300

300

300

300

300

  • Unshielded

m

450

450

450

450

450

450

450

Dimensions

 

 

 

 

 

 

 

 

  • Width for 
    version A/C

mm

800/400

800/400

800/400

800/400

800/400

800/400

800/400

  • Height 10)

mm

2000

2000

2000

2000

2000

2000

2000

  • Depth

mm

600

600

600

600

600

600

600

Weight, approx.

(degree of protection IP20, without options) for version A/C

kg

460/225

460/225

460/225

460/225

670/300

670/300

670/300

Note: The power data in hp units is based on the NEC/CEC standards for the North American market.
 

For information on the line connection, motor connection and cabinet grounding, see Section Configuration.
 

1) Rated output of a typical 6-pole standard induction motor based on IL or IH for 3 AC 50 Hz 690 V.

2) The base-load current IL is based on a load cycle of 110% for 60 s or 150% for 10 s with a load cycle duration of 300 s. 

See Characteristic curves, Section Overload capability.
 

3) The base-load current IH is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s. 

See Characteristic curves, Section Overload capability.
 

4) The currents listed here are based on the rated output current.

5) If the drive control is to remain active after a main infeed failure, the converter must be externally supplied with 24 V DC.
The following must also be taken into account:
– CU320-2: 1 A
– TM31: 0.5 A
– AOP30: 0.2 A
– SMC: 0.6 A
– Current requirement of digital inputs/outputs.

6) In conjunction with the specified fuses or circuit breakers.

7) Minimum current required for reliably triggering the protective devices.

8) The specified power losses are the maximum values for a utilization of 100%. The values are lower under normal operating conditions.

9) Longer cable lengths for specific configurations are available on request.

10)Version A: The cabinet height increases by
– 250 mm for degree of protection IP21
– 400 mm for degrees of protection IP23, IP43 and IP54
– 405 mm for options M13 and M78

Version C: The cabinet height increases by
– 250 mm for degree of protection IP21
– 400 mm for degrees of protection IP23, IP43 and IP54

Line voltage 660 ... 690 V 3 AC

SINAMICS G150 converter cabinet units
6SL3710-1GH..-....

Single connection

33‑3.A3

34‑1.A3

34‑7.A3

35‑8.A3

37‑4.A3

38‑1.A3

Type rating

 

 

 

 

 

 

 

  • For Iat 50 Hz 690 V 1)

kW

315

400

450

560

710

800

  • For Iat 50 Hz 690 V 1)

kW

250

315

400

450

560

710

Output current

 

 

 

 

 

 

 

  • Rated current In

A

330

410

465

575

735

810

  • Base-load current IL 2)

A

320

400

452

560

710

790

  • Base-load current I3)

A

280

367

416

514

657

724

Input current

 

 

 

 

 

 

 

  • Rated input current 4)

A

343

426

483

598

764

842

  • Input current, max.

A

525

655

740

918

1164

1295

  • Current requirement, 24 V DC auxiliary power supply 5)

A

1.35

1.4

1.4

1.4

1.5

1.5

Rated short-circuit current

according to IEC 6)

kA

65

65

84

84

85

85

Minimum short-circuit current 7)

A

5200

5200

6200

8400

10500

10400/1800 8)

Power loss, max. 9)

at 50 Hz 690 V

kW

6.1

8.1

9.1

10.8

13.5

14.7

Cooling air requirement

m3/s

0.36

0.78

0.78

0.78

1.48

1.48

Sound pressure level

LpA (1 m) at 50/60 Hz

dB

67/73

72/75

72/75

72/75

72/75

72/75

Cable lengths

between converter and motor 10)

 

 

 

 

 

 

 

  • Shielded

m

300

300

300

300

300

300

  • Unshielded

m

450

450

450

450

450

450

Dimensions

 

 

 

 

 

 

 

  • Width for 
    version A/C

mm

800/400

1200/600

1200/600

1200/600

1600/1000

1600/1000

  • Height 11)

mm

2000

2000

2000

2000

2000

2000

  • Depth

mm

600

600

600

600

600

600

Weight, approx.

(degree of protection IP20, without options) for version A/C

kg

670/300

780/670

780/670

840/670

1320/940

1360/980

Note: The power data in hp units is based on the NEC/CEC standards for the North American market.
 

For information on the line connection, motor connection and cabinet grounding, see Section Configuration.
 

1) Rated output of a typical 6-pole standard induction motor based on IL or IH for 3 AC 50 Hz 690 V.

2) The base-load current IL is based on a load cycle of 110% for 60 s or 150% for 10 s with a load cycle duration of 300 s. 

See Characteristic curves, Section Overload capability.
 

3) The base-load current IH is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s. 

See Characteristic curves, Section Overload capability.
 

4) The currents listed here are based on the rated output current.

5) If the drive control is to remain active after a main infeed failure, the converter must be externally supplied with 24 V DC.
The following must also be taken into account:
– CU320-2: 1 A
– TM31: 0.5 A
– AOP30: 0.2 A
– SMC: 0.6 A
– Current requirement of digital inputs/outputs.

6) In conjunction with the specified fuses or circuit breakers.

7) Minimum current required for reliably triggering the protective devices.

8) For option L26 (version A) the low value applies.

9) The specified power losses are the maximum values for a utilization of 100%. The values are lower under normal operating conditions.

10) Longer cable lengths for specific configurations are available on request.

11)Version A: The cabinet height increases by
– 250 mm for degree of protection IP21
– 400 mm for degrees of protection IP23, IP43 and IP54
– 405 mm for options M13 and M78

Version C: The cabinet height increases by
– 250 mm for degree of protection IP21
– 400 mm for degrees of protection IP23, IP43 and IP54

Technical specifications for parallel connection

 

SINAMICS G150 converter cabinet units, version A
6SL3710-2GE..-....

SINAMICS G150 converter cabinet units, version A
6SL3710-2GF..-....

Parallel connection

41‑1AA3

41‑4AA3

41‑6AA3

38‑6AA3

41‑1AA3

41‑4AA3

Line voltage

 

380 ... 480 V 3 AC

500 ... 600 V 3 AC

Type rating

 

 

 

 

 

 

 

  • For IL1)

kW

630

710

900

630

710

1000

  • For IH1)

kW

500

560

710

560

630

800

  • For Iat 60 Hz 460 V or 575 V 2)

hp

900

1000

1250

900

1000

1250

  • For Iat 60 Hz 460 V or 575 V 2)

hp

700

900

1000

800

900

1000

Output current

 

 

 

 

 

 

 

  • Rated current In 3)

A

1120

1380

1560

860

1070

1360

  • Base-load current IL3)4)

A

1092

1340

1516

836

1036

1314

  • Base-load current IH3)5)

A

850

1054

1294

770

950

1216

Input current

 

 

 

 

 

 

 

  • Rated input current 3)6)

A

1174

1444

1624

904

1116

1424

  • Input current, max.

A

1800

2215

2495

1388

1708

2186

  • Current requirement, 24 V DC auxiliary power supply 7)

A

2.8

2.8

3

2.8

2.8

3

Rated short-circuit current

according to IEC 8)

kA

2 × 65

2 × 65

2 × 65

2 × 65

2 × 65

2 × 84

Minimum short-circuit current 9)

A

2 × 1000

2 × 10500

2 × 1800

2 × 6200

2 × 8400

2 × 10500

Power loss, max. 10)

 

 

 

 

 

 

 

  • At 50 Hz 400 V / 500 V

kW

16.2

19

19.9

15.4

17.2

23.8

  • At 60 Hz 460 V / 575 V

kW

16.6

19.4

20.4

15

16.8

25

Cooling air requirement

m3/s

1.56

1.56

1.56

1.56

1.56

2.96

Sound pressure level

LpA (1 m) at 50/60 Hz

dB

73/76

73/76

73/76

75/78

75/78

75/78

Cable lengths

between converter and motor 11)

 

 

 

 

 

 

 

  • Shielded

m

300

300

300

300

300

300

  • Unshielded

m

450

450

450

450

450

450

Dimensions

 

 

 

 

 

 

 

  • Width 12)

mm

2400

2400

2400

2400

2400

3200

  • Height 13)

mm

2000

2000

2000

2000

2000

2000

  • Depth

mm

600

600

600

600

600

600

Weight, approx.

(degree of protection IP20, without options)

kg

1700

1710

2130

1700

1700

2620

Note: The power data in hp units is based on the NEC/CEC standards for the North American market.

For information on the line connection, motor connection and cabinet grounding, see Section Configuration.

1) Rated output of a typical 6-pole standard induction motor based on IL or IH at 3 AC 50 Hz 400 V, 500 V or 690 V.

2) Rated output of a typical 6-pole standard induction motor based on IL or I or H at 3 AC 60 Hz 460 V or 575 V.

3) The currents specified here are the total current of both converter sections.

4) The base-load current IL is based on a load cycle of 110% for 60 s or 150% for 10 s with a load cycle duration of 300 s. See Characteristic curves, Section Overload capability.

5) The base-load current IH is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s. See Characteristic curves, Section Overload capability.

6) The currents listed here are based on the rated output current.

7) If the drive control is to remain active after a main infeed failure, the converter must be externally supplied with 24 V DC.
The following must also be taken into account:
– CU320-2: 1 A
– TM31: 0.5 A
– AOP30: 0.2 A
– SMC: 0.6 A
– Current requirement of digital inputs/outputs.

8) In conjunction with the specified fuses or circuit breakers.

9) Minimum current required for reliably triggering the protective devices.

10) The specified power losses are the maximum values for a utilization of 100%. The values are lower under normal operating conditions.

11) Longer cable lengths for specific configurations are available on request.

12) The power units connected in parallel are supplied as two transport units.

13) The cabinet height increases by
– 250 mm for degree of protection IP21
– 400 mm for degrees of protection IP23, IP43 and IP54
– 405 mm for options M13 and M78

 

SINAMICS G150 converter cabinet units, version A
6SL3710-2GH..-....

Parallel connection

41‑1AA3

41‑4AA3

41‑5AA3

41‑8EA3

42‑0EA3

42‑2EA3

42‑4E A3

42‑7E A3

Line voltage

660 ... 690 V 3 AC

Type rating

 

 

 

 

 

 

 

 

 

  • For IL1)

kW

1000

1350

1500

1750

1950

2150

2400

2700

  • For IH1)

kW

900

1200

1350

1500

1750

1950

2150

2400

  • For Iat 60 Hz 460 V or 575 V 2)

hp

  • For Iat 60 Hz 460 V or 575 V 2)

hp

Output current

 

 

 

 

 

 

 

 

 

  • Rated current In 3)

A

1070

1360

1500

1729

1948

2158

2413

2752

  • Base-load current IL3)4)

A

1036

1314

1462

1720

1940

2150

2390

2685

  • Base-load current IH3)5)

A

950

1216

1340

1547

1742

1930

2158

2463

Input current

 

 

 

 

 

 

 

 

 

  • Rated input current 3)6)

A

1116

1424

1568

1800

2030

2245

2510

2865

  • Input current, max.

A

1708

2186

2406

2765

3115

3450

3860

4400

  • Current requirement, 24 V DC auxiliary power supply 7)

A

2.8

2.8

3

4.7

4.7

4.7

4.7

6

Rated short-circuit current

according to IEC 8)

kA

2 × 65

2 × 84

2 × 84

2 × 85

2 × 85

2 × 85

2 × 85

2 × 85

Minimum short-circuit current 9)

A

2 × 8400

2 × 10500

2 × 1800

2 × 1800

2 × 2000

2 × 2300

2 × 2500

2 × 3000

Power loss, max. 10)

at 50 Hz 690 V

kW

21.3

26.6

29

35

38

40

46

52

Cooling air requirement

m3/s

1.56

2.96

2.96

3.67

3.67

3.67

3.67

5.15

Sound pressure level

LpA (1 m) at 50/60 Hz

dB

75/78

75/78

75/78

75/78

75/78

75/78

75/78

75/78

Cable lengths

between converter and motor 11)

 

 

 

 

 

 

 

 

 

  • Shielded

m

300

300

300

300

300

300

300

300

  • Unshielded

m

450

450

450

450

450

450

450

450

Dimensions

 

 

 

 

 

 

 

 

 

  • Width 12)

mm

2400

3200

3200

3600

3600

3600

3600

4400

  • Height 13)

mm

2000

2000

2000

2000

2000

2000

2000

2000

  • Depth

mm

600

600

600

600

600

600

600

600

Weight, approx.

(degree of protection IP20, without options)

kg

1700

2620

2700

3010

3010

3070

3860

4580

 

Note: The power data in hp units is based on the NEC/CEC standards for the North American market.

For information on the line connection, motor connection and cabinet grounding, see Section Configuration.

1) Rated output of a typical 6-pole standard induction motor based on IL or IH at 3 AC 50 Hz 400 V, 500 V or 690 V.

2) Rated output of a typical 6-pole standard induction motor based on IL or I or H at 3 AC 60 Hz 460 V or 575 V.

3) The currents specified here are the total current of both converter sections.

4) The base-load current IL is based on a load cycle of 110% for 60 s or 150% for 10 s with a load cycle duration of 300 s. See Characteristic curves, Section Overload capability.

5) The base-load current IH is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s. See Characteristic curves, Section Overload capability.

6) The currents listed here are based on the rated output current.

7) If the drive control is to remain active after a main infeed failure, the converter must be externally supplied with 24 V DC.
The following must also be taken into account:
– CU320-2: 1 A
– TM31: 0.5 A
– AOP30: 0.2 A
– SMC: 0.6 A
– Current requirement of digital inputs/outputs.

8) In conjunction with the specified fuses or circuit breakers.

9) Minimum current required for reliably triggering the protective devices.

10) The specified power losses are the maximum values for a utilization of 100%. The values are lower under normal operating conditions.

11) Longer cable lengths for specific configurations are available on request.

12) The power units connected in parallel are supplied as two transport units.

13) The cabinet height increases by
– 250 mm for degree of protection IP21
– 400 mm for degrees of protection IP23, IP43 and IP54
– 405 mm for options M13 and M78
 

Options

When ordering a converter with options, add the suffix "-Z" to the article number and then the order code(s) for the desired option(s).

Example:
6SL3710-1GE32-1CA3-Z
+M07+D60+...

See also ordering examples.

Available options

Order code

Version A

Version C

Input-side options

Use in the first environment according to EN 61800‑3 
Category C2 (TN systems or TT systems with grounded neutral point) 1)

L00

✓ 

Clean Power version with integrated Line Harmonics Filter compact 2)

L01

✓ 

Line contactor (for currents ≤ 800 A for single connection)

L13

✓ 

Surge suppression

L21

✓ 

Scope of delivery without line reactor (for converters ≤ 500 kW)

L22

✓ 

✓ 

Line reactor uk = 2% (for converters > 500 kW)

L23

✓ 

✓ 

Main switch incl. fuses or circuit breakers

L26

✓ 

Quick start (for option L01)

L76

✓ 

EMC shield bus 3) (cable connection from below)

M70

✓ 

✓ 

PE busbar 3) 6) (cable connection from below)

M75

✓ 

Output-side options

dv/dt filter compact plus Voltage Peak Limiter

L07

✓ 

Motor reactor

L08

✓ 

dv/dt filter plus Voltage Peak Limiter

L10

✓ 

Sine-wave filter (up to 250 kW at 380 ... 480 V, up to 132 kW at 500 ... 600 V)

L15

✓ 

EMC shield bus 3) (cable connection from below)

M70

✓ 

✓ 

PE busbar 3) 6) (cable connection from below)

M75

✓ 

Motor protection and safety functions

EMERGENCY OFF pushbutton installed in the cabinet door

L45

✓ 

EMERGENCY OFF Category 0, 230 V AC or 24 V DC

L57

✓ 

EMERGENCY STOP Category 1, 230 V AC 4)

L59

✓ 

EMERGENCY STOP Category 1, 24 V DC 4)

L60

✓ 

Thermistor motor protection (alarm)

L83

✓ 

Thermistor motor protection (trip)

L84

✓ 

Pt100 evaluation unit

L86

✓ 

Insulation monitoring

L87

✓ 

Degree of protection increase

Degree of protection IP21

M21

✓ 

✓ 

Degree of protection IP23

M23

✓ 

✓ 

Degree of protection IP43

M43

✓ 

✓ 

Degree of protection IP54

M54

✓ 

✓ 

Mechanical options

Base 100 mm high, RAL 7022

M06

✓ 

✓ 

Cable-marshaling compartment 200 mm high, RAL 7035

M07

✓ 

✓ 

Line connection from above 2)

M13

✓ 

Motor connection from above 2)

M78

✓ 

Crane transport assembly (top-mounted)

M90

✓ 

✓ 

Safety Integrated

Safety license for one axis

K01

✓ 

Additional SMC30 Sensor Module Cabinet-Mounted

K52

✓ 

Terminal module for controlling the "Safe Torque Off" and "Safe Stop 1" safety functions

K82

✓ 

TM54F Terminal Module

K87

✓ 

SBA Safe Brake Adapter, 230 V AC

K88

✓ 

Other options

CBC10 Communication Board

G20

✓ 

✓ 

CBE20 Communication Board

G33

✓ 

✓ 

TM150 temperature sensor evaluation unit

G51

✓ 

✓ 

TM31 Terminal Module

G60

✓ 

✓ 

Additional TM31 Terminal Module

G61

✓ 

TB30 Terminal Board

G62

✓ 

✓ 

SMC30 Sensor Module Cabinet-Mounted

K50

✓ 

✓ 

VSM10 Voltage Sensing Module

K51

✓ 

Auxiliary power supply, 230 V AC

K74

✓ 

CU320‑2 PN Control Unit

K95

✓ 

✓ 

Connection for external auxiliary equipment

L19

✓ 

Cabinet lighting with service socket

L50

✓ 

Cabinet anti-condensation heating

L55

✓ 

✓ 

Braking unit 25 kW (P20 power: 100 kW)

L61

✓ 

Braking unit 50 kW (P20 power: 200 kW)

L62

✓ 

Marking of all control cable conductor ends

M91

✓ 

✓ 

Special cabinet paint finish 5)

Y09

✓ 

✓ 

One-line label for system identification, 40 × 80 mm

Y31

✓ 

✓ 

Two-line label for system identification, 40 × 180 mm

Y32

✓ 

✓ 

Four-line label for system identification, 40 × 180 mm

Y33

✓ 

✓ 

Documentation (standard: English/German)

Documentation, production flowchart: Created once

B43

✓ 

✓ 

Documentation, production flowchart: Created every two weeks

B44

✓ 

✓ 

Documentation, production flowchart: Updated every month

B45

✓ 

✓ 

Additional documentation in German

D00

✓ 

✓ 

Customer documentation (circuit diagram, terminal diagram, layout diagram) in DXF format

D02

✓ 

✓ 

Customer documentation as hard copy

D04

✓ 

✓ 

Preliminary version of customer documentation

D14

✓ 

✓ 

Additional documentation in Russian

D56

✓ 

✓ 

Documentation language: English/French

D58

✓ 

✓ 

Documentation language: English/Spanish

D60

✓ 

✓ 

Additional documentation in Italian

D72

✓ 

✓ 

Additional documentation in English

D76

✓ 

✓ 

Additional documentation in French

D77

✓ 

✓ 

Additional documentation in Spanish

D78

✓ 

✓ 

Documentation language: English/Italian

D80

✓ 

✓ 

Additional documentation in Chinese

D84

✓ 

✓ 

Documentation language English/Chinese

D91

✓ 

✓ 

Documentation language English/Russian

D94

✓ 

✓ 

Rating plate language (standard: English/German)

Rating plate data in English/French

T58

✓ 

✓ 

Rating plate data in English/Spanish

T60

✓ 

✓ 

Rating plate data in English/Italian

T80

✓ 

✓ 

Rating plate data in English/Russian

T85

✓ 

✓ 

Rating plate data in English/Chinese

T91

✓ 

✓ 

Options specific to the chemical industry

NAMUR terminal block

B00

✓ 

Protective separation for 24 V supply (PELV)

B02

✓ 

Outlet for external auxiliary equipment (uncontrolled)

B03

✓ 

Options specific to the shipbuilding industry

Marine version

M66

✓ 

✓ 

Individual certificate from Germanische Lloyd (GL)

E11

✓ 

✓ 

Individual certificate from Lloyds Register (LR)

E21

✓ 

✓ 

Individual certificate from Bureau Veritas (BV)

E31

✓ 

✓ 

Individual certificate from Det Norske Veritas (DNV)

E51

✓ 

✓ 

Individual certificate from American Bureau of Shipping (ABS)

E61

✓ 

✓ 

Individual certificate from Chinese Classification Society (CCS)

E71

✓ 

✓ 

Converter acceptance in presence of customer

Visual acceptance

F03

✓ 

✓ 

Function test without connected motor

F71

✓ 

✓ 

Function test with test bay motor under no-load conditions

F75

✓ 

✓ 

Insulation test

F77

✓ 

✓ 

Customer-specific acceptance inspections (on request)

F97

✓ 

✓ 

Converter acceptance without the customer present

Function test without connected motor

F72

✓ 

✓ 

Function test with test bay motor under no-load conditions

F74

✓ 

✓ 

Insulation test

F76

✓ 

✓ 

1) Applies to motor cable lengths < 100 m.

2) Not available for converters > 1500 kW with power units connected in parallel.

3) This option is listed for the input- and output-side options, but is only required once.

4) The stopping requirements must be taken into account with this option. Additional braking units may be required.

5) The order code Y.. requires data in plain text.

6) This option is contained as standard in version A.

✓ 

Option can be ordered

Option cannot be ordered

Please refer to the selection matrix for information about possible option combinations.
 

Option selection matrix

Certain options are mutually exclusive. The tables below only provide an overview. Please refer to the descriptions of the individual options for a precise description of the options and other exclusions.

Electrical options

 

G20

G33

G51

G61

G62

K50

K51

K87

L00

L01

L13

L22

L23

L26

L57

L59

L60

L61

L62

L86

L87

G20

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

G33

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

G51

✓ 

✓ 

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

G61

✓ 

✓ 

✓ 

 

✓ 

✓ 

✓ 

4)

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

G62

✓ 

✓ 

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

K50

✓ 

✓ 

✓ 

✓ 

✓ 

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

K51

✓ 

✓ 

✓ 

✓ 

✓ 

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

K87

✓ 

✓ 

✓ 

4)

✓ 

✓ 

✓ 

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

L00

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

 

✓ 

✓ 

1)

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

L01

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

L13

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

 

✓ 

✓ 

2)

3)

3)

3)

✓ 

✓ 

✓ 

✓ 

L22

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

L23

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

1)

✓ 

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

L26

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

2)

✓ 

✓ 

 

3)

3)

3)

✓ 

✓ 

✓ 

✓ 

L57

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

3)

✓ 

✓ 

3)

 

✓ 

✓ 

✓ 

✓ 

L59

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

3)

✓ 

✓ 

3)

 

✓ 

✓ 

✓ 

✓ 

L60

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

3)

✓ 

✓ 

3)

 

✓ 

✓ 

✓ 

✓ 

L61

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

 

✓ 

✓ 

L62

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

 

✓ 

✓ 

L86

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

 

✓ 

L87

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

 

1) For converters ≤ 500 kW / 700 hp, the line reactor (order code L23) is included in the converter scope of delivery. For converters > 500 kW / 700 hp, option L23 must be ordered separately when the converter is to be operated on line supplies with high short-circuit power (RSC > 20) or when a line filter is used (option L00).

2) Combination L13/L26 only possible for currents < 800 A. As of 800 A, circuit breakers are used that also include the function of options L13 and L26.

3) The options L57L59 and L60 always require electrical separation from the line supply, this means for converters in a single circuit, for converter currents ≤ 800 A, option L13 and for converter currents > 800 A, option L26. For converters with power units connected in parallel, electrical separation from the line supply is included as standard.

4) A combination of options G61 and K87 as a special version is available on request.

✓ 

Options can be combined

Options are mutually exclusive

 

Mechanical options / electrical options

 

E11

E21

E31

E51

E61

E71

L00

L01

L07

L08

L10

L15

M06

M07

M13

M21

M23

M43

M54

M66

M70

M78

E11

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

1)

✓ 

✓ 

✓ 

✓ 

✓ 

E21

✓ 

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

1)

✓ 

✓ 

✓ 

✓ 

✓ 

E31

✓ 

✓ 

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

1)

✓ 

✓ 

✓ 

✓ 

✓ 

E51

✓ 

✓ 

✓ 

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

1)

✓ 

✓ 

✓ 

✓ 

✓ 

E61

✓ 

✓ 

✓ 

✓ 

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

1)

✓ 

✓ 

✓ 

✓ 

✓ 

E71

✓ 

✓ 

✓ 

✓ 

✓ 

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

1)

✓ 

✓ 

✓ 

✓ 

✓ 

L00

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

2)

✓ 

L01

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

L07

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

L08

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

L10

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

L15

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

M06

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

M07

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

M13

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

 

✓ 

✓ 

✓ 

✓ 

3)

✓ 

M21

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

 

✓ 

M23

1)

1)

1)

1)

1)

1)

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

 

1)

✓ 

✓ 

M43

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

 

✓ 

✓ 

✓ 

M54

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

 

✓ 

✓ 

✓ 

M66

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

1)

✓ 

✓ 

 

✓ 

✓ 

M70

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

2)

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

3)

✓ 

✓ 

✓ 

✓ 

✓ 

 

3)

M78

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

3)

 

1) Option M66 includes option M23.

2) Option L00 includes option M70.

3) If the line connection (option M13) and the motor connection (option M78) are from above, the EMC shield bus (option M70) is not required in the lower cabinet area.

✓ 

Options can be combined

Options are mutually exclusive

 

Rating plate data

 

T58

T60

T80

T85

T91

T58

 

T60

 

T80

 

T85

 

T91

 

 

Ordering examples

Example 1

Task:
A converter cabinet unit is required to control the fan speed for a 380 kW fan drive connected to an existing 400 V MCC outgoing feeder. The rated speed of the fan is 975 rpm. Due to the prevailing ambient conditions, the converter must be mounted on a 100 mm cabinet base and have IP54 degree of protection. The installation altitude is < 1000 m above sea level, the ambient temperature is 45 °C.
 

Solution:
Because an MCC outgoing feeder already exists, line connection components, such as main switch, line contactor and line fuses, can be omitted and the space-saving version C can be selected. If we take into account the derating factors for the IP54 degree of protection and the increased ambient temperature, a 450 kW, 400 V converter cabinet unit with options
M06 (cabinet base 100 mm) and
M54 (IP54 degree of protection) must be selected for this constellation.
 

The ordering data is as follows:
6SL3710-1GE38-4CA3-Z
+M06 +M54

Example 2

Task:
A 280 kW pump to control pressure compensation is to be supplied via a converter for a completely new district heating pumping station. A 690 V supply is available. The installation altitude is 350 m above sea level and the ambient temperature is 40 °C. The rated speed of the pump is 740 rpm. The pump unit and motor are located in an unmanned substation, so the winding temperature of the motor must be monitored by PT100 resistance thermometers and evaluated by the converter. The color of the converter cabinet units is to be RAL 3002.
 

Solution:
A converter cabinet unit with 315 kW, 690 V in the version A with the following options should be selected:
L26 (main switch including fuses),
L13 (line contactor),
L86 (Pt100 evaluation unit) and
Y09 (special cabinet paint finish).


The ordering data is as follows:
6SL3710-1GH33-3AA3-Z
+L26 +L13 +L86 +Y09
cabinet color RAL 3002

Description of options

Further descriptions of the options are provided in the SINAMICS Low Voltage Engineering Manual.

B00, B02, B03
Options compliant with NAMUR requirements

Exclusion list with other options:

The following restrictions and exclusions applicable to the NAMUR terminal block B00 with regard to other available options must be taken into account.

Remark on the option

Reason

L45, L57, L59, L60

An EMERGENCY OFF Category 0 is already provided in the NAMUR version.
The forced line supply disconnection is connected at terminal -A1-X2: 17, 18.

L83, L84

A thermistor evaluation unit (trip) is already included as standard with option B00.

L19

Alternatively, option B03 can be selected. This means that a reduced scope is available for external auxiliaries.

L87

The insulation monitor monitors the complete electrically coupled network. This combination is available on request. An insulation monitor can also be provided on site.

G60

A TM31 Terminal Module is already included as standard with option B00.

With options such as L50, L55, L86, the connection is made as described in the standard. There is no wiring to the NAMUR terminal block.
 

Notice:

In addition to option B00 for supply disconnection, option L13 for currents ≤ 800 A or option L26 for currents > 800 A must be ordered. For converters with power units connected in parallel, electrical separation from the line supply is included as standard.

B00
NAMUR terminal block

The terminal block has been designed and implemented in accordance with the requirements and guidelines of the Standards Working Group for Instrumentation and Control in the Chemical Industry (NAMUR Recommendation NE37), i.e. certain functions of the device are assigned to specified terminals. The inputs and outputs connected to the terminals fulfill PELV requirements ("protective extra-low voltage with protective separation").

The terminal block and associated functions have been reduced to the necessary minimum. Unlike the NAMUR recommendation, optional terminals are not available.

Terminal
-A1-X2:

Meaning

Default

Remark

10

DI

ON (dynamic) /
ON/OFF (static)

The effective mode can be encoded using a wire jumper at terminal -A1-400:9; 10.

11

DI

OFF (dynamic)

 

12

DI

Faster

 

13

DI

Slower

 

14

DI

RESET

 

15

DI

Interlock

 

16

DI

Counter-clockwise

"0" signal for CW rotating field 
"1" signal for CCW rotating field

17, 18

 

Supply disconnection

EMERGENCY OFF circuit

30, 31

 

Ready

Relay output (NO contact)

32, 33

 

Motor is turning

Relay output (NO contact)

34

DO (NO)

Fault

Relay output (changeover contact)

35

DO (COM)

   

36

DO (NC)

   

50, 51

AI 
0/4-20 mA

Speed setpoint

 

60, 61

AO
0/4-20 mA

Motor frequency

 

62, 63

AO
0/4-20 mA

Motor current

Motor current is default setting; can be reparameterized for other variables

The 24 V supply is provided on the plant side via terminals -A1-X2:1-3 (fused in the converter with 1 A). It must be ensured that the PELV safety requirements are fulfilled (protective extra-low voltage with protective separation).

Terminal
-A1-X2:

Meaning

 

1

M

Reference conductor

2

P24

24 V DC supply

3

P24

24 V DC outgoing feeder

 

For temperature monitoring of explosion-proof motors, option B00 includes a PTC thermistor evaluation unit. Exceeding the limit value causes a shutdown. The associated PTC sensor is connected to terminal -A1-X3:90, 91.

Terminal
-A1-X3:

Meaning

 

90, 91

AI

Connection of PTC sensor

In parallel to operation via the NAMUR terminal block, there is also the option to operate the converter via the communications interface provided as standard on the CU320‑2 Control Unit. The PROFIdrive profile "Process engineering" employed in the chemical industry can be selected by macros.

B02
Protective separation for 24 V supply (PELV)

If no protective separation for 24 V supply (PELV) is available at the customer site, this option is used to provide a second power supply to guarantee compliance with the PELV voltage. (Terminal assignments as for option B00, 24 V supply at terminals -X1:1, 2, 3 is not required)

Note:

Option B02 is only possible in conjunction with option B00.

B03
Outgoing feeder for external auxiliaries (uncontrolled)

If a motor fan is to be supplied with power from the plant, option B03 provides an uncontrolled external outgoing feeder with a 10 A fuse. As soon as the supply voltage is present at the converter input, a voltage is also present at these terminals. This corresponds to the converter input voltage (U = Uline). You must take this into account when configuring an external fan.

Terminal
-A1-X1:

Meaning

1, 2, 3, PE

Outgoing feeder for external auxiliary equipment

Note:

Option B03 is only possible in conjunction with option B00.

B43, B44, B45
Production flowcharts

Production flowcharts are provided with options B43B44 and B45. After the order has been clarified, these are e-mailed as a dual language (English/German) PDF file.

Order code

Description

B43

Documentation, production flowchart: Created once

B44

Documentation, production flowchart: Updated every two weeks

B45

Documentation, production flowchart: Updated every month

D00, D56, D72, D76, D77, D78, D84
Additional documentation

When options D00, D56, D72, D76, D77, D78 and D84 are selected, additional documentation is supplied in the appropriate language.

Order code

Description

D00

German

D56

Russian

D72

Italian

D76

English

D77

French

D78

Spanish

D84

Chinese

 
D02
Customer documentation (circuit diagram, terminal diagram, layout diagram) in DXF format

This option can be used to order documents such as circuit diagrams, terminal diagrams, layout diagrams, and dimension drawings in DXF format, in order to process them further in CAD systems, for example.

D04
Customer documentation as hard copy

Device documentation is supplied electronically on a CD-ROM as standard. If the customer also requires a hard copy of the documentation and selects option D04, the following documents will be supplied in a folder with the converter:

  • Operating instructions
  • Circuit diagram
  • Terminal diagram
  • Layout diagram
  • Dimension drawing
  • Spare parts list
  • Test certificate

Regardless of whether option D04 is selected, hard copies of the safety and transportation guidelines, a check list and a registration form are always supplied.

D14
Preliminary version of customer documentation

If documents such as circuit diagrams, terminal diagrams, layout diagrams and dimensional drawings are required in advance for system engineering, a preliminary copy of the relevant documentation can be ordered with the converter. These documents are then supplied electronically a few working days following receipt of the order. If the order includes options that fall outside the scope of standard delivery, these will not be covered by the documentation due to the obvious time constraints. The system-specific documentation is supplied to the customer via e-mail in the desired language (standard is English/German, for other languages, see options for the documentation). The recipient's e-mail address must be specified with the order for this purpose. If option D02 is selected at the same time, the documents are provided in the DXF format, otherwise they are sent in PDF format. In the e-mail, the recipient is also provided with a link for downloading general documentation which is not order-specific such as operating instructions, manual and commissioning guide.

D58, D60, D80, D91, D94
Documentation language

Order code

Language

D58

English/French

D60

English/Spanish

D80

English/Italian

D91

English/Chinese

D94

English/Russian

 

Note:

If a documentation option is not selected, the relevant documentation is supplied as standard in English/German.

E11 to E71
Individual certification of the converter

The individual certification of the converter by the relevant certification body contains the expansions described in option M66.

Order code

Description

E11

Individual certificate from Germanische Lloyd (GL)

E21

Individual certificate from Lloyds Register (LR)

E31

Individual certificate from Bureau Veritas (BV)

E51

Individual certificate from Det Norske Veritas (DNV)

E61

Individual certificate from American Bureau of Shipping (ABS)

E71

Individual certificate from Chinese Classification Society (CCS)

 

Note:

It is not possible to combine several individual certificates.

F03, F71, F75, F77, F97
Converter acceptance tests with the customer present
F72, F74, F76
Converter acceptance tests without the customer present

Option

Description

F03

Visual acceptance

The tests are carried out with the converter de-energized.

The following is included in the scope of the acceptance tests:

  • Check of degree of protection
  • Check of equipment (components)
  • Check of equipment identifiers
  • Check of clearance and creepage distances
  • Check of cables
  • Check of customer documentation
  • Submission of the acceptance report

F71, F72

Function test without connected motor

After the visual acceptance with the converter switched off, the converter is connected to rated voltage. No current at the converter output end.

The following is included in the scope of the acceptance tests:

  • Visual acceptance as described for option F03
  • Check of power supply
  • Check of protective and monitoring devices (simulation)
  • Check of fans
  • Pre-charging test
  • Function test without connected motor
  • Submission of the acceptance report

F74, F75

Function test with test bay motor under no-load conditions

After the visual acceptance with the converter switched off, the converter is connected to rated voltage. A small current flows at the converter output end in order to operate the test bay motor under no-load conditions.

The following is included in the scope of the acceptance tests:

  • Visual acceptance as described for option F03
  • Check of power supply
  • Check of protective and monitoring devices (simulation)
  • Check of fans
  • Function test with test bay motor under no-load conditions
  • Submission of the acceptance report

F76, F77

Acceptance of the converter insulation test

The following is included in the scope of the acceptance tests:

  • High-voltage test
  • Measurement of the insulation resistance
  • Submission of the acceptance report

F97

Customer-specific system acceptance tests (on request)

If acceptance tests are desired which are not covered by the options F03F71/F72F74/F75 or F76/F77, customer-specific acceptance tests / supplementary tests can be ordered using order code F97 on request and following technical clarification.

 
G20
CBC10 Communication Board

The CBC10 Communication Board is used to connect the CU320‑2 Control Unit and thus the SINAMICS G150 to the CAN (Controller Area Network) protocol. The associated driver software fulfils the standards of the following CANopen specification of the CiA organization (CAN in Automation):

- Communication profiles according to DS 301
- Drive profile according to DSP 402
(in this case Profile Velocity Mode)
- EDS (Electronic Data Sheet)
according to DSP 306
- Operational state signaling according to DSP 305

The CBC10 Communication Board is inserted into the option slot on the CU320‑2 Control Unit. The CAN interface on the CBC10 has two SUB‑D connections for input and output.

For a description of the CBC10 Communication Board, see SINAMICS G130 converter built-in units, Supplementary system components.

G33
CBE20 Communication Board

The CBE20 Communication Board is required when:

- A SINAMICS G130 or SINAMICS G150 converter, equipped with a CU320‑2 DP (PROFIBUS) Control Unit, is to be connected to a PROFINET IO network
- SINAMICS Link is to be used to directly exchange data between several CU320‑2 DP (PROFIBUS) or CU320‑2 PN (PROFINET) Control Units without using a higher-level control system.

With the CBE20 Communication Board, a SINAMICS G130 or a SINAMICS G150 is a PROFINET IO device in the sense of PROFINET and offers the following functions:

- PROFINET IO device
- 100 Mbit/s full duplex
- Supports real-time classes of PROFINET IO:
  + RT (Real-Time)
  + IRT (Isochronous Real-Time), minimum send cycle 500 μs

- Connects to controllers as a PROFINET IO device according to the PROFIdrive profile
- Standard TCP/IP communication for engineering processes using the STARTER commissioning tool
- Integrated 4-port switch with four RJ45 sockets based on the PROFINET ASIC ERTEC400. The optimum topology (line, star, tree) can therefore be configured without additional external switches.

The CBE20 Communication Board is inserted into the option slot of the CU320‑2 Control Unit.

For a description of the CBE20 Communication Board, see SINAMICS G130 converter built-in units, Supplementary system components.

G51
TM150 temperature sensor evaluation unit

The TM150 Terminal Module is a DRIVE‑CLiQ component that is used to acquire and evaluate data from several temperature sensors. The temperature is measured in a temperature range from -99 °C to +250 °C for the following temperature sensors:

- Pt100 (with monitoring for wire breakage and short-circuit)
- Pt1000 (with monitoring for wire breakage and short-circuit)
- KTY84 (with monitoring for wire breakage and short-circuit)
- PTC (with monitoring for short-circuit)
- Bimetallic NC contact (without monitoring)

For the temperature sensor inputs, for each terminal block the evaluation can be parameterized for 1 × 2-wire, 2 × 2-wire, 3-wire or 4-wire. There is no galvanic isolation in the TM150 Terminal Module.

A maximum of 12 temperature sensors can be connected to the TM150 Terminal Module.

For a description of the TM150 Terminal Module, see SINAMICS G130 converter built-in units, Supplementary system components.

G60
TM31 Terminal Module

The TM31 Terminal Module is used to extend the customer terminals on the CU320‑2 Control Unit.

The following additional interfaces are available:

- 8 digital inputs
- 4 bidirectional digital inputs/outputs
- 2 relay outputs with changeover contact
- 2 analog inputs
- 2 analog outputs
- 1 temperature sensor input (KTY84‑130/PTC)
- 2 DRIVE-CLiQ sockets
- 1 connection for the electronics power supply via the 24 V DC supply connector
- 1 PE connection

To simplify configuration and commissioning of the drive, the optional TM31 Terminal Module can already be preset to a variety of factory settings, which can then be selected during commissioning.

For further information, please refer to the SINAMICS Low Voltage Engineering Manual.

For a description of the TM31 Terminal Module, see SINAMICS G130 converter built-in units, Supplementary system components.

G61
Additional TM31 Terminal Module

With option G61, the number of digital inputs/outputs, as well as the number of analog inputs/outputs in the drive system can be expanded using a second TM31 Terminal Module (in addition to the TM31 Terminal Module that can be selected using option G60).

Note:

Option G61 requires option G60.

For a description of the TM31 Terminal Module, see SINAMICS G130 converter built-in units, Supplementary system components.

G62
TB30 Terminal Board

The TB30 Terminal Board is inserted into the option slot of the Control Unit and offers the possibility of expanding the CU320‑2 Control Unit by four digital inputs/outputs each as well as two analog inputs/outputs each.

Note:

Option G62 cannot be combined with options G20 (CBC10 communication board) or G33 (CBE20 communication board).

For a description of the TB30 Terminal Board, see SINAMICS G130 converter built-in units, Supplementary system components.

K01
Safety license for one axis

The Safety Integrated basic functions do not require a license. However, the Safety Integrated extended functions require a license for each axis equipped with safety functions. It is irrelevant which safety functions are used and how many. Option K01 contains the license for one axis.

Subsequent licensing is possible in the Internet via the WEB License Manager by generating a license key:
http://www.siemens.com/automation/license

K50
SMC30 Sensor Module Cabinet-Mounted

The SMC30 Sensor Module Cabinet-Mounted can be used to evaluate the encoders of motors without a DRIVE‑CLiQ interface. External encoders can also be connected via the SMC30.

The following encoder signals can be evaluated:

- Incremental encoders TTL/HTL with and without wire break detection (wire break detection is only available with bipolar signals)
- SSI encoders with TTL/HTL incremental signals
- SSI encoders without incremental signals

The motor temperature can also be measured using KTY84‑130 or PTC thermistors.

For a description of the SMC30 Sensor Module Cabinet-Mounted, see SINAMICS G130 converter built-in units, Supplementary system components.

K51
VSM10 Voltage Sensing Module Cabinet-Mounted

The VSM10 Voltage Sensing Module is used to measure the voltage characteristic on the motor side, so that the following function can be implemented:

- Operation of a permanent-magnet synchronous motor without encoder with the requirement to be able to connect to a motor that is already running (flying restart function).
- Quick flying restart of large induction motors: The time for the demagnetization of the motor is eliminated through the measurement of the voltage.

For a description of the VSM10 Voltage Sensing Module Cabinet-Mounted, see SINAMICS G130 converter built-in units, Supplementary system components.

K52
Second SMC30 Sensor Module Cabinet-Mounted

With option K50, the converter cabinet contains an SMC30 Sensor Module Cabinet-Mounted. An additional SMC30 Sensor Module enables reliable actual-value acquisition when using Safety Integrated extended functions (requires a license: Option K01).

K74
Provision of a cabinet-internal 230 V AC auxiliary power supply

If there is no 230 V AC power supply in the plant, option K74 can be used to provide a cabinet-internal auxiliary power supply for the required auxiliary voltages of the external control circuits of the cabinet unit. The auxiliary voltages are generated by a transformer.

Note:

If there is no 230 V AC power supply in the plant, it is essential to select option K74 in order to ensure proper functioning of the following SINAMICS G150 cabinet units:

- Type 6SL3710-2...
- Type 6SL3710-1... for options B00, G61, K50, L13, L26 > 800 A, L57, L59, L60, L83, L84, L86 and L87 for cabinet version A

Options L50 and L55 always require an external supply voltage and must not be supplied via option K74.

K82
Terminal Module for controlling the Safe Torque Off and Safe Stop 1 safety functions

The Terminal Module is used to control the "Safety Integrated basic functions" with isolation

- Safe Torque Off (STO) and
- Safe Stop 1 (SS1) (time-controlled)

over a wide voltage range from DC/AC 24 V to 240 V (terminology according to IEC 61800‑5‑2).

As a consequence, the STO and SS1 safety functions can be flexibly controlled by the plant signal voltages.

The integrated safety functions, starting from the Safety Integrated (SI) input terminals of the components (Control Unit and Power Module), satisfy the requirements of EN 61800‑5‑2, EN 60204‑1, DIN EN ISO 13849‑1 Category 3 for Performance Level (PL) d and IEC 61508 SIL 2.

With option K82, the requirements specified in EN 61800‑5‑2, EN 60204‑1, DIN EN ISO 13849‑1 Category 3 for Performance Level (PL) d and IEC 61508 SIL 2 are fulfilled.

The Safety Integrated functions using option K82 are only available in conjunction with certified components and software versions.

The Safety Integrated functions of SINAMICS are generally certified by independent institutes. An up-to-date list of certified components is available on request from your local Siemens office.

K87
TM54F Terminal Module

The TM54F Terminal Module is a terminal expansion module with safe digital inputs and outputs for controlling the Safety Integrated functions.

The TM54F provides four fail-safe digital outputs and ten fail-safe digital inputs. A fail-safe digital output consists of one 24 V DC switching output, one output switching to ground and one digital input to check the switching state. A fail-safe digital input consists of two digital inputs.

For a description of the TM54F Terminal Module, see SINAMICS G130 converter built-in units, Supplementary system components.

K88
SBA Safe Brake Adapter, 230 V AC

Safe Brake Control (SBC) is a safety function that is used in safety-related applications. In the no-current state, the brake acts on the drive motor using spring force. The brake is released when current flows in it (low active).

The SBA Safe Brake Adapter is installed in the converter cabinet in the factory. An infeed is connected to terminal -X12 on the SBA Safe Brake Adapter for the power supply. For control, a connection is also made between the SBA and the Control Interface Module in the factory using a cable harness.

On the plant side, to control the brake, a connection must be made between terminal -X14 on the SBA Safe Brake Adapter and the brake.

For a description of the SBA Safe Brake Adapter, see SINAMICS G130 converter built-in units, Supplementary system components.

K95
CU320‑2 PN Control Unit (PROFINET)

Instead of the CU320‑2 DP Control Unit (PROFIBUS) supplied as standard, the converter is supplied with a CU320‑2 PN (PROFINET).

For a description of the CU320‑2 Control Unit, see SINAMICS G130 converter built-in units, Supplementary system components.

L00
Use in the first environment according to EN 61800‑3, Category C2 (TN systems or TT systems with grounded neutral point)

To limit the emitted interference, the converters are equipped as standard with a radio interference suppression filter that conforms to the limits defined in Category C3. SINAMICS G150 converters equipped with a line filter also meet the limits for use in the first environment (Category C2) according to EN 61800‑3 1).

SINAMICS G150 units comply with the noise immunity requirements defined in this standard for the first and second environments.

In conjunction with line reactors, line filters also limit the conducted interference emitted by the Power Modules to the limit values of Category C2 defined in product standard EN 61800‑3. For converter power ratings >500 kW, option L23 must be additionally ordered (not required when option L01 is selected).

To allow the power cable shield to be connected in conformance with EMC requirements, an additional EMC shield bus (option M70) is installed at the converter input and output. A separate order is not required in this case.

1) Applies to motor cable lengths < 100 m.

L01
Clean Power version with integrated Line Harmonics Filter compact

Instead of the line reactor, a Line Harmonics Filter is integrated in the control cabinet; this minimizes the harmonics that occur due to the principle of operation. As a consequence, the unit fully complies with the limit values stipulated in standard IEEE 519: 1992 without any exceptions (precondition: uk ≤ 5% or RSC ≥ 20).

Option L01 always requires electrical separation from the line supply, i.e. for converters in a single connection for converter currents ≤ 800 A, option L13 and for converter currents > 800 A, option L26. For converters with power units connected in parallel, electrical separation from the line supply is included as standard.

SINAMICS G150 Clean Power with integrated Line Harmonics Filter is available for power ratings up to 1500 kW in all available degrees of protection up to IP54 (see options M21 to M54).

Notice:

When using option L01 on 60 Hz line supplies, a restricted voltage tolerance of +8% applies!

Note:

Option L01 is not available for converters > 1500 kW with power units connected in parallel and cannot be combined with the following options:

- L22 (without line reactor)
- L23 (line reactor uk = 2%)
- M66 (marine version)

Power loss, width and weight of the SINAMICS G150 Clean Power converter cabinet units

SINAMICS G150 Clean Power 6SL3710-...

Type rating

Power loss 
at 50 Hz/60 Hz 1)

Width

Weight

Z = +L01

kW

kW

mm

kg

380 ... 480 V 3 AC

 

 

 

 

1GE32-1AA3-Z

110

5.36/4.52

1200

685

1GE32-6AA3-Z

132

6.26/5.34

1200

685

1GE33-1AA3-Z

160

7.38/6.57

1200

940

1GE33-8AA3-Z

200

8.28/7.17

1400

940

1GE35-0AA3-Z

250

10.03/9.01

1400

955

1GE36-1AA3-Z

315

12.77/12.2

1800

1115

1GE37-5AA3-Z

400

15.22/14.5

1800

1170

1GE38-4AA3-Z

450

15.72/15

1800

1200

1GE41-0AA3-Z

560

22.07/21.45

2200

1580

2GE41-1AA3-Z

630

25.34/24.4

3600

2430

2GE41-4AA3-Z

710

30.24/29

3600

2550

2GE41-6AA3-Z

900

31.14/30

3600

2970

500 ... 600 V 3 AC

 

 

 

 

1GF31-8AA3-Z

110

6.93/6.5

1200

705

1GF32-2AA3-Z

132

7.33/6.9

1200

705

1GF32-6AA3-Z

160

9.68/8.95

1200

755

1GF33-3AA3-Z

200

10.78/9.95

1200

755

1GF34-1AA3-Z

250

13.97/13.1

1800

1130

1GF34-7AA3-Z

315

13.67/13.9

1800

1130

1GF35-8AA3-Z

400

16.07/16.2

1800

1270

1GF37-4AA3-Z

500

19.32/19.6

2200

1730

1GF38-1AA3-Z

560

20.72/20.9

2200

1730

2GF38-6AA3-Z

630

27.14/27.8

3600

2460

2GF41-1AA3-Z

710

31.94/32.4

3600

2460

2GF41-4AA3-Z

1000

37.04/39.2

4400

3780

660 ... 690 V 3 AC

 

 

 

 

1GH28-5AA3-Z

75

3.71

1200

655

1GH31-0AA3-Z

90

4.11

1200

655

1GH31-2AA3-Z

110

4.96

1200

695

1GH31-5AA3-Z

132

5.06

1200

695

1GH31-8AA3-Z

160

6.93

1200

935

1GH32-2AA3-Z

200

7.33

1200

935

1GH32-6AA3-Z

250

9.68

1200

975

1GH33-3AA3-Z

315

10.78

1200

975

1GH34-1AA3-Z

400

13.97

1800

1150

1GH34-7AA3-Z

450

14.97

1800

1150

1GH35-8AA3-Z

560

18.17

1800

1250

1GH37-4AA3-Z

710

20.12

2200

1900

1GH38-1AA3-Z

800

21.32

2200

1940

2GH41-1AA3-Z

1000

36.04

3600

2560

2GH41-4AA3-Z

1350

39.84

4400

3780

2GH41-5AA3-Z

1500

42.24

4400

3860

1)Associated voltages for 50 Hz/60 Hz, see Section Technical specifications.

L07
dv/dt filter compact plus Voltage Peak Limiter

dv/dt filters compact plus VPL (Voltage Peak Limiter) limit the voltage rate-of-rise dv/dt to values of < 1600 V/μs and the typical voltage peaks to the following values in accordance with the limit value curve A according to IEC 60034‑25: 2007:

- < 1150 V at Uline < 575 V
- < 1400 V at 660 V < Uline < 690 V

The dv/dt filter compact plus VPL functionally consists of two components that are supplied as a compact mechanical unit, the dv/dt reactor and the voltage limiting network (VPL), which limits voltage peaks and feeds back the energy to the DC link. It is so compact that it can be completely integrated into the cabinet, even for high power ratings. A supplementary cabinet is not required.
 

By using a dv/dt filter compact plus VPL, standard motors with standard insulation and without insulated bearings can be used with supply voltages up to 690 V in converter operation.
 

dv/dt filters compact plus VPL are designed for the following maximum motor cable lengths:

- Shielded cables: 100 m (e.g. Protodur NYCWY)
- Unshielded cables: 150 m (e.g. Protodur NYY)

For longer cable lengths (> 100 m shielded, >150 m unshielded), the dv/dt filter plus VPL (option L10) should be used.

Notice:

- Operation with output frequencies < 10 Hz is permissible for max. 5 min.
- The maximum permissible output frequency is 150 Hz.

The appropriate information in the SINAMICS Low Voltage Engineering Manual should also be carefully observed.

Note:

Option L07 cannot be combined with the following options:

- L08 (motor reactor)
- L10 (dv/dt filter plus VPL)
- L15 (sine-wave filter)
- M78 (motor connection from above)
L08
Motor reactor

Motor reactors reduce the voltage load on the motor windings by reducing the voltage gradients at the motor terminals that occur during converter operation. At the same time, the capacitive charge/discharge currents that place an additional load on the converter output when long motor cables are used, are reduced. The maximum permissible output frequency when a motor reactor is used is 150 Hz.

Motor reactors are designed for the following maximum motor cable lengths:

- Shielded cables: 300 m (e.g. Protodur NYCWY)
- Unshielded cables: 450 m (e.g. Protodur NYY)

Note:

Option L08 cannot be combined with the following options:

- L07 (dv/dt filter compact plus VPL)
- L10 (dv/dt filter plus VPL)
- L15 (sine-wave filter)
- M78 (motor connection from above)
L10
dv/dt filter plus Voltage Peak Limiter

dv/dt filters plus VPL (Voltage Peak Limiter) limit the voltage rate-of-rise dv/dt to values < 500 V/μs and the typical voltage peaks to the following values in accordance with the limit value curve according to IEC/TS 60034‑17: 2006:

- < 1000 V at Uline < 575 V
- < 1250 V at 660 V < Uline < 690 V

The dv/dt filter plus VPL functionally consists of two components, the dv/dt reactor and the voltage limiting network (VPL), which limits voltage peaks and feeds the energy back to the DC link.

Depending on the converter output rating, option L10 can be accommodated in the converter cabinet unit or an additional cabinet of 400 mm or 600 mm width is required.

Voltage range

Installation of the dv/dt filter plus VPL within the converter cabinet unit

Installation of the dv/dt filter plus VPL in an additional cabinet

V

kW

kW

380 ... 480

110 ... 250

315 ... 900

500 ... 600

110 ... 200

250 ... 1000

660 ... 690

75 ... 315

400 ... 2700

 

By using a dv/dt filter plus VPL, standard motors with standard insulation and without insulated bearings can be used with supply voltages up to 690 V in converter operation.
 

dv/dt filters plus VPL are designed for the following maximum motor cable lengths:

- Shielded cables: 300 m (e.g. Protodur NYCWY)
- Unshielded cables: 450 m (e.g. Protodur NYY)

For cable lengths < 100 m shielded or < 150 m unshielded, the dv/dt filter compact plus VPL (option L07) can be advantageously used.

The appropriate information in the SINAMICS Low Voltage Engineering Manual should also be carefully observed.
 

Note:

Option L10 cannot be combined with the following options:

- L07 (dv/dt filter compact plus VPL)
- L08 (motor reactor)
- L15 (sine-wave filter)
- M78 (motor connection from above)
L13
Line contactor (for currents ≤ 800 A for single connection)

SINAMICS G150 converter cabinet units in a single connection do not have a line contactor as standard. Option L13 is required if a switching element is required for disconnecting the cabinet from the supply (required for EMERGENCY OFF). The contactor is controlled and powered inside the converter. For devices with rated input currents > 800 A in single connection, the function of option L13 is provided by option L26.

Note:

For converters with power units connected in parallel, the line contactor is included as standard.

Terminal
-X50:

Meaning

4

Checkback contact (NO contact), contactor closed

5

Checkback contact (NC contact), contactor closed

6

Common potential

L15
Sine-wave filter

Sine-wave filters are available in the voltage range 380 V to 480 V up to a type rating of 250 kW, and in the voltage range 500 V to 600 V up to a type rating of 132 kW.
 

The sine-wave filter at the converter output supplies almost perfect sinusoidal voltages to the motor so that standard motors can be used without special insulation and without insulated bearings. The sine-wave filter also reduces the converter-related supplementary motor noise. The maximum permissible motor supply cable length is limited to 300 m.
 

Notice:

In conjunction with the option L15, the pulse frequency of the converter must be increased. This reduces the power available at the converter output (for the derating factor, see SINAMICS Low Voltage Engineering Manual). The modulation depth of the output voltage decreases to approx. 85% (380 V to 480 V) or approx. 83% (500 V to 600 V). The maximum output frequency is 150 Hz (for 380 V to 480 V) or 115 Hz (for 500 V to 600 V). It should be noted that the reduced voltage at the motor terminals compared to the rated motor voltage means that the motor switches to field weakening mode earlier.
 

Note:

Option L15 cannot be combined with the following options:

- L07 (dv/dt filter compact plus VPL)
- L08 (motor reactor)
- L10 (dv/dt filter plus VPL)
- M78 (motor connection from above)
L19
Connection for external auxiliary equipment

An outgoing, controlled feeder fused with max. 10 A for external auxiliary equipment (e.g. motor external fan).

The voltage is tapped at the converter input upstream of the main contactor / circuit breaker and, therefore, has the same level as the supply voltage.
 

The outgoing feeder can be controlled internally by the converter or externally.

Terminal
-X155:

Meaning

Range

1

L1

380 ... 690 V AC

2

L2

380 ... 690 V AC

3

L3

380 ... 690 V AC

11

Contactor control

230 V AC

12

Contactor control

230 V AC

13

Feedback signal, circuit breaker

230 V AC / 0.5 A;
24 V DC / 2 A

14

Feedback signal, circuit breaker

230 V AC / 0.5 A;
24 V DC / 2 A

15

Feedback signal, contactor

230 V AC / 6 A

16

Feedback signal, contactor

230 V AC / 6 A

PE

PE

 

L21
Surge suppression

In ungrounded IT systems, the line voltage is not permanently connected to the ground potential because of the missing ground connection of the supply network. Therefore, when a ground fault occurs during operation, a voltage against ground increased by a factor of 2 can occur. For this reason, it is recommended that a surge suppression against ground be installed for operation on IT systems. The surge suppression option includes the installation of line-side surge arresters and upstream fuses for each system phase. The signaling contacts of the surge arresters are connected in series for the monitoring and connected to a customer interface.
 

Note:

Option L21 does not include the installation of an insulation monitor for the IT system. An insulation monitor should always be ordered separately as option L87 when the supplying IT system is not monitored at another position (e.g. at the transformer outgoing feeder). Only one insulation monitor can be used in each galvanically coupled network.

Option L21 also does not include the factory-side removal of the metal bracket which establishes the connection to ground of the radio interference suppression filter installed as standard. The metal bracket should therefore be removed during the installation or commissioning of the converter if the device is to be operated on an ungrounded IT system.
 

L22
Scope of delivery without line reactor (for converters ≤ 500 kW)
L23
Line reactor uk = 2% (for converters > 500 kW)

The line reactor is included as standard in converters up to 500 kW. For converter power ratings > 500 kW, including the parallel connections, the line reactor (uK = 2%) is optionally available, as in this power range, the converter is often connected to the medium-voltage line supply via transformers that are adapted to the converter rating.
 

A line reactor is needed for high short-circuit power levels, partly to protect the actual converter against excessive harmonic currents, and thus against overload, and partly to limit the line harmonics to the permissible values. The harmonic currents are limited by the complete inductance comprising the line reactor and line supply cable inductance. Line reactors can be omitted if the line supply cable inductance is increased sufficiently, i.e. the RSC value must be sufficiently small.
 

RSC = Relative Short-Circuit power: Ratio of short-circuit power SK line at the supply connection point to fundamental apparent output Sconv of the connected converters (according to EN 50178/VDE 0160).

The following applies for SINAMICS G150 converter cabinet units:

Type rating

Line reactor can be omitted

Line reactor required

kW

For RSC

Order code (option)

For RSC

Order code (option)

< 200

≤ 43

L22

> 43

200 ... 500

≤ 33

L22

> 33

≥ 500

≤ 20

> 20

L23

It is recommended that a line reactor is always connected on the line side of the converter, as in practice, it is often not known on which supply configuration individual converters are to be operated, i.e. which supply short-circuit power is present at the converter connection point.
 

The line reactor can only be omitted (option L22) if the values for RSC are lower than those shown in the table. This is the case, as shown in the following diagram, when the converter is connected to the line supply via a transformer with the appropriate rating.

As high-rating converters are usually connected to medium-voltage supply systems via transformers to reduce their harmonic effects on the supply, cabinet units over 500 kW are not equipped with line reactors as standard.
 

A line reactor (option L23) is always required when

- For cabinet units > 500 kW, the RSC ratio is > 20, or
- Several converters are connected to the same line connection point
- For cabinet units in a parallel connection, the line supply is not fed-in through a three-winding transformer, or
- A line filter is used

For further information, please refer to the SINAMICS Low Voltage Engineering Manual.
 

Note:

When option L01 is selected, a line reactor is not required (options L22/L23 and L01 cannot be combined).

L26
Main switch incl. fuses or circuit breakers

A switch disconnector with fuses is available as main switch for converters in single connection with ratings up to 800 A. With currents above 800 A, a circuit breaker is used instead of a switch disconnector. The circuit breaker is controlled and supplied within the converter.
 

Option L26 is included as standard for converters with power units connected in parallel and a rated input current of ≥ 1500 A. Circuit breakers are installed in this case. For rated input currents < 1500 A, by selecting option L26, main switches including fuses are installed in addition to the line contactors provided as standard.
 

L45
EMERGENCY OFF pushbutton installed in the cabinet door

Option L45 only includes the EMERGENCY OFF pushbutton. This is fitted with a protective collar in the cabinet door of the converter. The contacts of the pushbutton are brought out and connected to a terminal block. The EMERGENCY OFF functions, Category 0 or 1, can be activated in conjunction with options L57L59 and L60 .
 

Notice:

By pressing the EMERGENCY OFF pushbutton, in compliance with IEC 60204‑1 (VDE 0113), the motor is stopped – either uncontrolled or controlled depending on the selected Category 0 or 1 – and the converter disconnected from the line supply. Auxiliary voltages such as the supply for an external fan or anti-condensation heating may still be present. Certain areas within the converter also remain live (under voltage), such as the control or auxiliary equipment. If complete disconnection of all voltages is required, the EMERGENCY OFF pushbutton must be incorporated into a protective system to be implemented by the customer. For this purpose, an NC contact is provided at terminal -X120.
 

The EMERGENCY OFF button is preconfigured at the factory only when one of the options L57 to L60 is selected simultaneously. Other circuit arrangements must be implemented by the customer.
 

L50
Cabinet lighting with service socket

With option L50, cabinet lighting is included with an additional service socket for a SCHUKO connector (connector type F) according to CEE 7/4. The power supply for the cabinet lighting and the service socket is external and must be fuse-protected for max. 10 A.
 

The cabinet lighting consists of an LED hand lamp with On/Off switch and with magnetic fasteners on an approx. 3 m long connecting cable. The lamp is factory-positioned in the cabinet door at a defined marking, and the connecting cable is wound on the associated mount.
 

L55
Anti-condensation heating for cabinet

The anti-condensation heating is recommended at low ambient temperatures and high levels of humidity to prevent condensation. A 100 W cabinet heater is installed in each cabinet section (two heaters are installed per cabinet with cabinet section widths of between 800 mm and 1200 mm).
 

The power supply for the anti-condensation heating (110 V to 230 V AC, at terminal block -X240) must be provided externally and fused with max. 16 A.

Terminal
-X240:

Meaning

1

L1 (110 ... 230 V AC)

2

N

3

PE

L57
EMERGENCY OFF Category 0, 230 V AC or 24 V DC

EMERGENCY OFF Category 0 for uncontrolled stopping according to EN 60204‑1.

The function includes interrupting the power feed for the converter via the line contactor and bypassing the microprocessor controller using a safety combination according to EN 60204‑1. The motor coasts down. When delivered, the pushbutton circuit is preset to 230 V AC. Jumpers must be appropriately set when using 24 V DC.
 

Notice:

Option L57 always requires electrical separation from the line supply, i.e. for converters in a single connection for converter currents ≤ 800 A, option L13 and for converter currents > 800 A, option L26. For converters with power units connected in parallel, electrical separation from the line supply is included as standard.

Terminal
-X120:

Meaning

7

Loop in the EMERGENCY OFF pushbutton from the plant side; remove jumper 7‑8!

8

Loop in the EMERGENCY OFF pushbutton from the plant side; remove jumper 7‑8!

15

"On" for monitored start; remove jumper 15‑16!

16

"On" for monitored start; remove jumper 15‑16!

17

Checkback signal, "Safety combination has tripped"

18

Checkback signal, "Safety combination has tripped"

L59
EMERGENCY STOP Category 1, 230 V AC

EMERGENCY STOP Category 1 for controlled stopping according to EN 60204‑1.

The function stops the drive using a fast stop along a down ramp that is parameterized by the user. The power supply to the converter is then interrupted as described for EMERGENCY OFF Category 0.

In order to maintain the specified stopping times, it may be necessary to use a braking unit.
 

Notice:

Option L59 always requires electrical separation from the line supply, i.e. for converters in a single connection for converter currents ≤ 800 A, option L13 and for converter currents > 800 A, option L26. For converters with power units connected in parallel, electrical separation from the line supply is included as standard.

Terminal
-X120:

Meaning

7

Loop in the EMERGENCY OFF pushbutton from the plant side; remove jumper 7‑8!

8

Loop in the EMERGENCY OFF pushbutton from the plant side; remove jumper 7‑8!

15

"On" for manual start; remove jumper 15‑16!

16

"On" for manual start; remove jumper 15‑16!

17

Checkback signal, "Safety combination has tripped"

18

Checkback signal, "Safety combination has tripped"

 
L60
EMERGENCY STOP Category 1, 24 V DC

EMERGENCY STOP Category 1 for controlled stopping according to EN 60204‑1.

The function stops the drive using a fast stop along a down ramp that is parameterized by the user. The power supply to the converter is then interrupted as described for EMERGENCY OFF Category 0.
 

In order to maintain the specified stopping times, it may be necessary to use a braking unit.
 

Notice:

Option L60 always requires electrical separation from the line supply, i.e. for converters in a single connection for converter currents ≤ 800 A, option L13 and for converter currents > 800 A, option L26. For converters with power units connected in parallel, electrical separation from the line supply is included as standard.

Terminal
-X120:

Meaning

7

Loop in the EMERGENCY OFF pushbutton from the plant side; remove jumper 7‑8!

8

Loop in the EMERGENCY OFF pushbutton from the plant side; remove jumper 7‑8!

15

"On" for manual start; remove jumper 15‑16!

16

"On" for manual start; remove jumper 15‑16!

17

Checkback signal, "Safety combination has tripped"

18

Checkback signal, "Safety combination has tripped"

 
L61, L62
Braking units

Braking units may be required for drives in which motors might operate in generator mode, but have no facility for feeding energy back into the supply system.
 

The braking unit comprises two components:

- A Braking Module that is installed in the converter cabinet
- A braking resistor to be mounted externally (IP20 degree of protection).

The braking unit functions as an autonomous unit, and does not require an external power supply. The braking energy is converted into heat in the braking resistor that must be mounted externally.
 

A max. cable length of 100 m is permissible between the Braking Module and the braking resistor. This allows the braking resistor to be mounted externally so that heat losses can be dissipated outside the converter enclosure.
 

The braking resistor is connected to terminal block –X5 on the converter cabinet unit:

Terminal
-X5:

Meaning

1

Braking resistor connection

2

Braking resistor connection

 

Characteristic curves

Load diagram for Braking Modules and braking resistors

Information about possible duty cycles of the braking units and other configuration notes are contained in the SINAMICS Low Voltage Engineering Manual.
 

The following braking units are available for SINAMICS G150 converters – depending on the converter type:

Option

SINAMICS G150 converter cabinet units

Braking Module

Braking resistor RB

 

Type rating

PDB

P40

P20

P15

 

 

kW

kW

kW

kW

kW

Ω 

380 ... 480 V 3 AC

L61

110 ... 132

25

50

100

125

4.4 ±7.5%

L62

160 ... 900

50

100

200

250

2.2 ±7.5%

500 ... 600 V 3 AC

L62

110 … 3600

50

100

200

250

3.4 ±7.5%

660 ... 690 V 3 AC

L61

75 ... 132

25

50

100

125

9.8 ±7.5%

L62

160 ... 2700

50

100

200

250

4.9 ±7.5%

PDB: Rated power (continuous braking power)
P40: 40 s power in relation to a braking interval of 90 s
P20: 20 s power in relation to a braking interval of 90 s
P15: 15 s power in relation to a braking interval of 90 s
 

A second 50 kW braking unit can be used in converters with power units connected in parallel in order to increase the braking power. In this case, a Braking Module is assigned to each braking resistor. You can order a second braking unit by selecting option L62 twice.
 

If more braking power is required than provided by the braking units listed here, then braking units may be connected in parallel for higher converter outputs (on request).

For further information, please refer to the SINAMICS Low Voltage Engineering Manual.
 

L76
Quick start (for option L01)

If L01 (Line Harmonics Filter) is in use, after the converter has been switched off, as a result of the principle of operation, a waiting period of at least 30 seconds must be allowed to elapse before switching on again. With option L76, the wait time is shortened to approx. 3 s.
 

L83
Thermistor motor protection device (alarm)

Thermistor motor protection device for PTC thermistors (PTC resistors, type A) for alarm. The thermistor motor protection device is supplied with power and evaluated internally in the converter.

Terminal
-F127:

Meaning

T1

Sensor circuit connection

T2

Sensor circuit connection

 
L84
Thermistor motor protection device (trip)

Thermistor motor protection device for PTC thermistors (PTC resistors, type A) for trip. The thermistor motor protection device is supplied with power and evaluated internally in the converter.

Terminal
-F125:

Meaning

T1

Sensor circuit connection

T2

Sensor circuit connection

 
L86
Pt100 evaluation unit

The Pt100 evaluation unit can monitor up to six sensors. The sensors can be connected using a two-wire or three-wire system. The limit values can be freely programmed for each channel.
 

In the factory setting, the measuring channels are subdivided into two groups, each with three channels. With motors, for example, this means that three Pt100s in the stator windings and two Pt100s in the motor bearings can be monitored. Unused channels can be hidden via parameters.
 

The output relays are integrated into the internal fault and shutdown sequence of the converter.
 

L87
Insulation monitoring

An insulation monitor must be used if the converter is connected to an ungrounded line supply. The device monitors the entire galvanically coupled circuit for insulation faults.

An alarm is output in the event of a fault.
 

Notice:

Only one insulation monitor can be used in each galvanically coupled network.

As there are different response strategies when a ground fault occurs in an ungrounded system, output relays of the insulation monitor are provided for integration in a plant-side control. It is also possible to integrate the outputs into the converter monitoring system on the plant side.

Terminal
-A1-A101:

Meaning

11

Signaling relay ALARM 1

12

Signaling relay ALARM 1

14

Signaling relay ALARM 1

21

Signaling relay ALARM 2

22

Signaling relay ALARM 2

24

Signaling relay ALARM 2

M+

External kΩ display, 0 – 400 µA

M-

External kΩ display, 0 – 400 µA

R1

External reset button (NC contact or wire jumper, otherwise the error message is not stored)

R2

External reset button (NC contact or wire jumper)

T1

External test button

T2

External test button

Insulation monitoring can be supplied on request for converter cabinet units with power units connected in parallel.
 

M06
Base 100 mm high, RAL 7022

The additional cabinet base allows larger bending radii for cables (cable inlet from below) and enables them to be routed within the cabinet base.
 

The cabinet base is supplied in RAL 7022 as standard. A special paint finish is not available for the base. It is delivered completely assembled with the cabinet. The height of the operator panel changes accordingly.
 

M07
Cable marshalling space 200 mm high, RAL 7035

The cable marshalling space is made of strong sheet steel and allows cables to be connected more flexibly (entry from below). It also allows routing of cables within the marshalling compartment. It is delivered completely assembled with the cabinet. The height of the operator panel changes accordingly.
 

Note:

The cable compartment is painted as standard with RAL 7035. If a special color is requested for the cabinet (order code Y09), the cable-marshaling space is also painted in this color.
 

M13
Line connection from above

The control cabinet is provided with an additional roof section to allow a line connection from above. The connection lugs for the power cables, the clamping bar for mechanically securing the cables, an EMC shield bus, and a PE busbar are located within this roof section.
 

This increases the cabinet height by 405 mm. The busbars for the connection from above are delivered completely pre-installed. For transport reasons, the roof sections are delivered separately and must be fitted on site. Crane transport assemblies (option M90) can still be used.
 

However, they must be removed on site before the roof sections can be installed. Use of rope spreaders should be considered in the case of small crane hook heights.
 

An undrilled aluminum mounting plate (5 mm thick) is provided in the roof section for feeding in the cables. Depending on the number of cables and the cross-sections used, holes for attaching cable glands for feeding in the cables must be drilled in this mounting plate on site.
 

Notice:

The control cables are still connected from below. When option M13 is selected, the standard line connection from below is omitted.

The degree of protection of the roof sections is IP21. In combination with options M23, M43 and M54, additional plastic ventilation grilles and filter elements are provided.
 

Note:

The roof sections are painted in RAL 7035 as standard. If a special color is requested for the cabinet (order code Y09), the roof sections are also painted in this color. Ventilation grilles used with IP23, IP43 and IP54 degrees of protection are in RAL 7035 and cannot be painted.

Option M13 is not available for converters > 1500 kW with power units connected in parallel.
 

M21
Degree of protection IP21

Cabinet version in IP20, but with additional top cover or canopy. This increases the cabinet height by 250 mm.

For transport reasons, the top covers or canopies are delivered separately and must be fitted on site.
 

Note:

The top covers or canopies are painted in RAL 7035 as standard. If a special color is requested for the cabinet (order code Y09), the top covers or canopies will also be painted this color.
 

M23/M43/M54
Degree of protection IP23/IP43/IP54

When M23, M43 or M54 is selected, the converter is equipped with a roof section. This increases the cabinet height by 400 mm.

For transport reasons, the roof sections are delivered separately and must be fitted on site.
 

Note:

The roof sections are painted in RAL 7035 as standard. If a special color is requested for the cabinet (order code Y09), the roof sections are also painted in this color. The molded plastic parts (e.g. ventilation grilles) are in RAL 7035 and cannot be painted.
 

M66
Marine version

For compliance with the requirements of the classification institutes:

- Lloyds Register
- American Bureau of Shipping
- Germanischer Lloyd
- Bureau Veritas
- Det Norske Veritas
- Chinese Classification Society

This option includes a strengthened mechanical version of the cabinet, handles (handrail) below the operator panel and mechanical locking of the cabinet doors. The cabinet has degree of protection IP23 (option M23) and includes a cabinet anti-condensation heater (option L55). To attach the converter to the ship's deck, a welding frame (5 mm high) is supplied separately.
 

Option M66 is not available for converters > 1500 kW with power units connected in parallel.
 

Note:

A combination with options M21, M23 and L01 or L55 is not possible. If the converter is used for a safety-relevant drive on a ship, then individual certification is also required (see options E11 toE71) – these include option M66.
 

M70
EMC shield bus (cable connection from below)

The EMC shield bus is used to connect shielded line and motor supply cables. The EMC shield bus is included as standard with option L00 (RFI suppression filter).
 

M75
PE busbar (cable connection from below)

The PE busbar is used to connect and secure PE cables. The PE busbar is contained as standard in version A. For version C, the PE busbar can be ordered separately as option M75.
 

M78
Motor connection from above

The control cabinet is provided with an additional roof section for a motor connection from above. The connection lugs for the power cables, the clamping bar for mechanically securing the cables, an EMC shield bus, and a PE busbar are located within this roof section.
 

This increases the cabinet height by 405 mm. The busbars for the connection from above are delivered completely pre-installed. For transport reasons, the roof sections are delivered separately and must be fitted on site. Crane transport assemblies (option M90) can still be used. However, they must be removed on site before the roof sections can be installed.
 

An undrilled aluminum mounting plate (5 mm thick) is provided in the roof section for feeding in the cables. Depending on the number of cables and the cross-sections used, holes for attaching cable glands for feeding in the cables must be drilled in this mounting plate on site.
 

Notice:

The control cables are still connected from below. When option M78 is selected, the standard motor connection from below is omitted. A combination with motor-side options L07L08, L10 and L15is not possible. If option L61 or L62 is selected at the same time as option M78, the braking-resistor should also be connected from above.
 

The degree of protection of the roof sections is IP21. In combination with options M23, M43 and M54, additional plastic ventilation grilles and filter elements are provided.
 

Note:

The roof sections are painted in RAL 7035 as standard. If a special color is requested for the cabinet (order code Y09), the roof sections are also painted in this color. Ventilation grilles used with IP23, IP43 and IP54 degrees of protection are in RAL 7035 and cannot be painted.

Option M78 is not available for converters > 1500 kW with power units connected in parallel
 

M90
Crane transport assembly (top-mounted)

For single cabinets up to a width of 600 mm, the crane transport assembly consists of transport eyebolts. For cabinet widths of 800 mm and wider, transport rails are used.
 

Rope spreaders should be used for low crane hook heights.
 

M91
Marking of all control cable conductor ends

When this option is selected, all control cables or conductor ends (including all customer-specific options) are labeled throughout the cabinet.
 

T58, T60, T80, T85, T91
Rating plate data

The standard version of the rating plate is in English/German.
 

A rating plate in another language can be selected using the following order code for the option.

Order code

Rating plate language

T58

English/French

T60

English/Spanish

T80

English/Italian

T85

English/Russian

T91

English/Chinese

 
Y09
Special cabinet paint finish

The converter cabinet units are delivered in RAL7035 as standard. The special paint finish must be specified in plain text when ordering. All RAL colors which are available as powder coatings can be selected.
 

Note:

If options such as cable marshalling space (order code M07), top covers or canopies (order code M21), roof sections (order codes M23/M43/M54) or cable connection from above (order codes M13/M78) are ordered for the converter cabinet units, they will also be supplied in the paint finish specified in the order. The molded plastic parts (e.g. ventilation grilles) are in RAL 7035 and cannot be painted.
 

Y31
One-line label for system identification, 40 × 80 mm

Resopal labels (white with black lettering) for identifying the control cabinets are available. The labels are stuck to the cabinet door.
Dimensions H × W: 40 × 80 mm
 

The text must be specified in plain text when ordering.
 

Field 1: Max. 9 characters, font size 10 mm.


Y32
Two-line label for system identification, 40 × 180 mm


Resopal labels (white with black lettering) for identifying the control cabinets are available. The labels are stuck to the cabinet door.

Dimensions H × W: 40 × 180 mm


The text must be specified in plain text when ordering.

Field 1: Max. 9 characters, font size 10 mm
Field 2: Max. 9 characters, font size 10 mm
Field 3: Max. 20 characters, font size 10 mm.

Y33
Four-line label for system identification, 40 × 180 mm

Resopal labels (white with black lettering) for identifying the control cabinets are available. The labels are stuck to the cabinet door.

Dimensions H × W: 40 × 180 mm

The text must be specified in plain text when ordering.

Field 1: Max. 9 characters, font size 10 mm
Field 2: Max. 20 characters, font size 6 mm
Field 3: Max. 20 characters, font size 6 mm
Field 4: Max. 20 characters, font size 6 mm
Field 5: Max. 20 characters, font size 6 mm

Characteristic curves

 

Derating data

SINAMICS G150 converter cabinet units and the associated system components are rated for an ambient temperature of 40 °C and installation altitudes up to 2000 m above sea level.
 

At ambient temperatures > 40 °C, the output current must be reduced. Ambient temperatures above 50 °C are not permissible.
 

At installation altitudes > 2000 m above sea level, it must be taken into account that the air pressure, and therefore air density, decreases as the height increases. As a consequence, the cooling efficiency and the insulation capacity of the air also decrease.
 

Due to the reduced cooling efficiency, it is necessary, on the one hand, to reduce the ambient temperature and on the other hand, to lower heat loss in the converter cabinet unit by reducing the output current, whereby ambient temperatures lower than 40 °C may be offset to compensate.
 

The following table lists the permissible output currents depending on the installation altitude and ambient temperature for the various degrees of protection. The specified values already include a permitted compensation in respect of installation altitude and ambient temperatures < 40 °C (temperature at the air intake of the converter cabinet unit).
 

The values apply under the precondition that it is guaranteed that the cooling air, as specified in the technical data, flows through the units as a result of the cabinet arrangement.
 

As additional measure for installation altitudes from 2000 m up to 5000 m, an isolating transformer is required in order to reduce transient overvoltages according to EN 60664‑1.
 

For further information, please refer to the SINAMICS Low Voltage Engineering Manual.

 

Current-derating factors for converter cabinet units depending on the ambient / air intake temperature, the installation altitude and the degree of protection

Degree of protection

Installation altitude above sea level

Current derating factor (as a percentage of the rated current)
for an ambient / air intake temperature of

 

m

20 °C

25 °C

30 °C

35 °C

40 °C

45 °C

50 °C

IP20, IP21, IP23 and IP43

0 ... 2000

100%

100%

100%

100%

100%

93.3%

86.7%

2001 ... 2500

100%

100%

100%

100%

96.3%

 

 

2501 ... 3000

100%

100%

100%

98.7%

 

 

 

3001 ... 3500

100%

100%

100%

 

 

 

 

3501 ... 4000

100%

100%

96.3%

 

 

 

 

4001 ... 4500

100%

97.5%

 

 

 

 

 

4501 ... 5000

98.2%

 

 

 

 

 

 

IP54

0 ... 2000

100%

100%

100%

100%

93.3%

86.7%

80%

2001 ... 2500

100%

100%

100%

96.3%

89.8%

 

 

2501 ... 3000

100%

100%

98.7%

92.5%

 

 

 

3001 ... 3500

100%

100%

94.7%

 

 

 

 

3501 ... 4000

100%

96.3%

90.7%

 

 

 

 

4001 ... 4500

97.5%

92.1%

 

 

 

 

 

4501 ... 5000

93%

 

 

 

 

 

 

Current derating depending on the pulse frequency
 

To reduce motor noise or to increase output frequency, the pulse frequency can be increased relative to the factory setting (1.25 kHz or 2 kHz). When the pulse frequency is increased, the derating factor of the output current must be taken into account. This derating factor must be applied to the currents specified in the technical specifications.
 

For further information, please refer to the SINAMICS Low Voltage Engineering Manual.

 

Derating factor of the output current depending on the pulse frequency for devices with a rated pulse frequency of 2 kHz

SINAMICS G150

Type rating

Output current

at 2 kHz

Derating factor for pulse frequency

6SL3710-...

kW

A

2.5 kHz

4 kHz

380 ... 480 V 3 AC

1GE32-1 . A3

110

210

95%

82%

1GE32-6 . A3

132

260

95%

83%

1GE33-1 . A3

160

310

97%

88%

1GE33-8 . A3

200

380

96%

87%

1GE35-0 . A3

250

490

94%

78%

  Derating factor of the output current depending on the pulse frequency for devices with a rated pulse frequency of 1.25 kHz

SINAMICS G150

Type rating

Output current

at 1.25 kHz

Derating factor for pulse frequency

6SL3710-...

kW

A

2 kHz

2.5 kHz

4 kHz

380 ... 480 V 3 AC

1GE36-1 . A3

315

605

83%

72%

64%

1GE37-5 . A3

400

745

83%

72%

64%

1GE38-4 . A3

450

840

87%

79%

64%

1GE41-0 . A3

560

985

92%

87%

70%

2GE41-1AA3

630

1120

83%

72%

64%

2GE41-4AA3

710

1380

83%

72%

64%

2GE41-6AA3

900

1560

87%

79%

64%

500 ... 600 V 3 AC

1GF31-8 . A3

110

175

92%

87%

70%

1GF32-2 . A3

132

215

92%

87%

70%

1GF32-6 . A3

160

260

92%

88%

71%

1GF33-3 . A3

200

330

89%

82%

65%

1GF34-1 . A3

250

410

89%

82%

65%

1GF34-7 . A3

315

465

92%

87%

67%

1GF35-8 . A3

400

575

91%

85%

64%

1GF37-4 . A3

500

735

87%

79%

64%

1GF38-1 . A3

560

810

83%

72%

61%

2GF38-6AA3

630

860

92%

87%

67%

2GF41-1AA3

710

1070

91%

85%

64%

2GF41-4AA3

1000

1360

87%

79%

64%

660 ... 690 V 3 AC

1GH28-5 . A3

75

85

93%

89%

71%

1GH31-0 . A3

90

100

92%

88%

71%

1GH31-2 . A3

110

120

92%

88%

71%

1GH31-5 . A3

132

150

90%

84%

66%

1GH31-8 . A3

160

175

92%

87%

70%

1GH32-2 . A3

200

215

92%

87%

70%

1GH32-6 . A3

250

260

92%

88%

71%

1GH33-3 . A3

315

330

89%

82%

65%

1GH34-1 . A3

400

410

89%

82%

65%

1GH34-7 . A3

450

465

92%

87%

67%

1GH35-8 . A3

560

575

91%

85%

64%

1GH37-4 . A3

710

735

87%

79%

64%

1GH38-1 . A3

800

810

83%

72%

61%

2GH41-1AA3

1000

1070

91%

85%

64%

2GH41-4AA3

1350

1360

87%

79%

64%

2GH41-5AA3

1500

1500

83%

72%

61%

2GH41-8EA3

1750

1729

92%

87%

67%

2GH42-0EA3

1950

1948

91%

86%

64%

2GH42-2EA3

2150

2158

87%

79%

55%

2GH42-4EA3

2400

2413

87%

79%

55%

2GH42-7EA3

2700

2752

91%

86%

64%

Overload capability

The SINAMICS G150 converter cabinet units have an overload reserve in order to overcome breakaway torques, for example. If larger surge loads occur, this must be taken into account in the configuration. For drives with overload requirements, the appropriate base load current must, therefore, be used as a basis for the required load.
 

The criterion for overload is that the drive is operated with its base load current before and after the overload occurs on the basis of a duty cycle duration of 300 s.
 

The base load current for a low overload IL is based on a duty cycle of 110% for 60 s or 150% for 10 s.
 

The base load current for a high overload IH is based on a duty cycle of 150% for 60 s or 160% for 10 s.

Low overload

High overload
 

(Nguyễn Thảo Trường - http://DienElectric.com theo Siemens)

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