Brief overview |
|
---|---|
Electrical data |
|
Supply voltages: |
Output ranges: |
Supply systems: |
TN/TT or IT |
Line frequency: |
47 to 63 Hz |
Output frequency: |
0 to 300 Hz |
Control method: |
Vector control with encoder or V/f control |
Fixed frequencies: |
15 fixed frequencies plus 1 basic frequency, programmable |
Skipped frequency bands: |
4, programmable |
Customer terminal block: |
Digital inputs/outputs |
Communications interface: |
PROFIBUS DP as standard |
Braking mode: |
Braking Module optional |
Degree of protection: |
IP20, optionally IP21, IP23, IP54 |
Type of cooling: |
Internal fan (forced air cooling) |
Noise level : |
≤ 72 dB (A) with 50 Hz line frequency |
Cabinet system: |
Rittal TS 8 |
Conformity: |
CE |
Software functions: |
- Automatic restart following interruptions in operation as a result of a power failure |
Protection functions: |
Thermal monitoring of motor and power sections |
Safety functions: |
|
Suitable motors: |
Induction motors |
SINAMICS G150 are ready-to-connect AC/AC converters in a standard control cabinet.A comprehensive range of options permits adaptation to respective requirements.They are available with cabinet widths from 400 mm upwards in intervals of 200 mm, in various degrees of protection up to IP54, and with two design versions.
Version A offers sufficient space for all available options. Different designs permit the power supply and motor connections to be located at the top or bottom. This results in high flexibility for the plant installation.
Version C is an extremely space-saving version envisaged for applications where the power supply components are accommodated in a central low-voltage distribution and need not be provided again in the control cabinet.The user-friendly AOP30 operator panel is fitted as standard in the cabinet door for both versions.
SINAMICS G150 Clean Power is the simple and cost-effective response to the increasing requirements placed on current and voltage quality. This solution, which is fully integrated in the control cabinet, combines the advantages of rugged 6-pulse rectifier technology with an innovative, passive Line Harmonics Filter (LHF compact). This concept sets itself apart as a result of its simplicity, compactness, high reliability and energy efficiency as well as its price-performance ratio. Regarding its harmonic values, SINAMICS G150 Clean Power is the ideal response to the trend towards increasingly higher line supply quality. It easily complies with standard IEEE519, with the most stringent international requirements placed on line harmonics generated by frequency converters - and this even for weak line supplies.
SINAMICS G150 units are available with a dv/dt filter compact plus VPL (Voltage Peak Limiter). This limits both the voltage rate-of-rise dv/dt as well as also the peak voltages to the stringent limit values specified in Standard IEC 60034-25. This reduces the stress on the motor insulation and extends the motor service life.
Especially interesting when it comes to retrofit projects: Using this filter, motors that were originally not designed for converter operation can be fed from a frequency converter.
The dv/dt filter compact plus VPL saves so much space that it can be completely integrated into the electrical cabinet - even for large power ratings. Further, it is extremely energy-efficient: The “cut-off” voltage peaks are not wasted as thermal energy in resistors, but are fed back into the voltage DC link.
- Particularly quiet and compact converters using state-of-the-art IGBT power semiconductors and innovative cooling solution.
- Maximum servicing friendliness with easy accessibility to all modules.
- Problem-free interfacing into automation solutions using a standard PROFIBUS interface and various analog and digital interfaces.
- Increase in plant availability through easy, fast replacement of individual modules and power components.
- Simple start-up and parameterization using interactive menus on the user-friendly AOP30 operator panel with LCD incorporating graphics capability and plain text display.
- Energy Saving: If the motor is not required it can be completely shut down using this function. This is done automatically if the system deviation of the technology controller lies below a defined limit value for a time that can be parameterized.
- Enhanced Energy Saving: This function can be used to extend the time for which the drive converter is powered down as a result of the Energy Saving function - in order to save more energy and to avoid unnecessarily starting and stopping the pumps. And an additional spin-off - the pipes are also purged.
- MaintenanceCleaning: A constant flow rate means that suspended particles in the liquids being pumped can be deposited over time. This can reduce the effective pipe diameter or even block the pumps. The MaintenanceCleaning function is used to briefly increase the pump speed to counteract this sediment build-up.
- Wall Deposits Prevention: If tank levels are kept constant over a longer period of time in wastewater treatment systems deposits occur at the edge of the tank. To avoid these deposits, the WallDeposits-Prevention function always varies the set point for the technology controller so that the tank level is permanently raised and lowered.
It is advantageous to use variable-speed drives wherever bulk, liquid or gaseous materials have to be moved, transported, pumped or compressed.Such applications basically include:
- Pumps, fans, compressors
- Moving: Belt conveyors, ship's drives
- Processing: Mills, mixers, kneaders, crushers, agitators, rotary furnaces, extruders
- Branch Chemical IndustryWith its SINAMICS G150 converter cabinet units, a drive system is available on which all line-side and motor-side components are integrated together with the Power Module extremely compact into a specially designed cabinet enclosure. This approach minimizes the effort and expense required to configure and install them.
SINAMICS G150 has been specially designed to meet the requirements of drives with square-wave and constant load characteristics, with medium performance requirements, and without regenerative feedback capability.
The control accuracy of the sensorless vector control is suitable for most applications, which means that an additional actual speed value encoder is not required.
SINAMICS G150 converter cabinet units are optionally available with an encoder evaluation function in order to handle applications that require an encoder for plant-specific reasons.
SINAMICS G150 converter cabinet units offer an economic drive solution that can be adapted to customer-specific requirements through a wide range of components and options.
SINAMICS G150 is available in two versions:
Version AThe following voltages and power ratings are available:
Line voltage |
Power range (versions A and C) |
Power range (version A) |
---|---|---|
380 ... 480 V 3 AC |
110 ... 560 kW |
630 ... 900 kW |
500 ... 600 V 3 AC |
110 ... 560 kW |
630 ... 1000 kW |
660 ... 690 V 3 AC |
75 ... 800 kW |
1000 ... 2700 kW |
Variable-speed drives are ideal for all applications that involve moving, conveying, pumping or compressing solids, liquids or gases.
Key applications include:
- Pumps and fansSINAMICS G150 converter cabinet units are characterized by their compact, modular and service-friendly design.
A wide range of options is available depending on the cabinet version which permit optimum adaptation of the drive system to the respective requirements (see Options).
Example of the design of a SINAMICS G150 converter cabinet unit, version A
Basic design of a SINAMICS G150 converter cabinet unit with several essential options
Basic design of a SINAMICS G150 converter cabinet unit in parallel connection in order to increase the power rating, with several essential options
The following converter components are equipped as standard with coated modules:
- Power ModulesThe coating on the modules protects the sensitive SMD components against corrosive gases, chemically active dust and moisture.
All of the copper busbars used in the converter cabinet are nickel-plated in order to achieve the best possible immunity to environmental effects. The bare copper connections also do not have to be cleaned for customer connections.
Note:
With some options, parts of the copper busbars cannot be nickel-plated for technical reasons.
The EN 60529 standard covers the protection of electrical equipment by means of housings, covers or equivalent, and includes:
- Protection of persons against accidental contact with live or moving parts within the housing and protection of the equipment against the ingress of solid foreign bodies (touch protection and protection against ingress of solid foreign bodies)The degrees of protection are specified by abbreviations comprising the code letters IP and two digits.
Degrees of protection for the converter cabinet unit |
First digit |
Second digit |
---|---|---|
IP20 (standard) |
Protected against solid foreign bodies with a diameter ≥ 12.5 mm |
No water protection |
IP21 (option M21) |
Protected against solid foreign bodies with a diameter ≥ 12.5 mm |
Protected against drip water Vertically falling water drops must not have any harmful effects. |
IP23 (option M23) |
Protected against solid foreign bodies with a diameter ≥ 12.5 mm |
Protected against spray water Water sprayed on at an angle of up to 60° both sides of the vertical must not have any harmful effects. |
IP43 (option M43) |
Protected against solid foreign bodies with a diameter ≥ 1 mm |
Protected against spray water Water sprayed on at an angle of up to 60° both sides of the vertical must not have any harmful effects. |
IP54 (option M54) |
Dust protected. Ingress of dust is not totally prevented, but dust must not be allowed to enter in such quantities that the functioning or safety of the equipment is impaired. |
Protected against splash water Water splashing onto the housing from any direction must not have any harmful effects. |
A PROFIBUS interface on the CU320‑2 DP Control Unit is provided as standard as the customer interface for the controller.
When using the CU320‑2 PN (PROFINET) Control Unit (option K95), communication is via PROFINET in accordance with the PROFIdrive profile.
The Control Unit can be connected to the higher-level controller via its digital inputs and outputs to exchange digital signals.
The inputs and outputs available as standard can be optionally expanded using a TB30 Terminal Board (option G62) and/or up to two TM31 Terminal Modules (option G60 or G61).
To simplify configuration and commissioning of the drive, the optional TM31 Terminal Module can be preset with a variety of factory settings.
For further information, please refer to the SINAMICS Low Voltage Engineering Manual.
The converter control contains a high-quality sensorless vector control with speed and current control as well as motor and converter protection.
The software functions available as standard are described below:
Software and protective functions |
Description |
---|---|
Setpoint specification |
The setpoint can be specified both internally and externally; internally as a fixed setpoint, motorized potentiometer setpoint or jog setpoint, externally via the communications interface or an analog input on the customer terminal block. The internal fixed setpoint and the motorized potentiometer setpoint can be switched or adjusted via control commands from any interface. |
Motor identification |
The automatic motor identification function makes commissioning faster and easier and optimizes closed-loop control of the drive. |
Ramp-function generator |
A user-friendly ramp-function generator with separately adjustable ramp-up and ramp-down times, together with adjustable rounding times in the lower and upper speed ranges, allows the drive to be smoothly accelerated and braked. As a consequence, this avoids the drive train from being overloaded and reduces the stress on mechanical components. The down ramps can be parameterized separately for quick stop. |
Vdc max controller |
The Vdc max controller automatically prevents overvoltages in the DC link, if the set down ramp is too short, for example. This may also extend the set ramp-down time. |
Vdc_min control |
For brief line supply failures, the kinetic energy of the rotating drive is used to buffer the DC link and therefore prevents fault trips. The converter remains operational as long as the drive can provide regenerative energy as a result of its motion and the DC-link voltage does not drop below the shutdown threshold. When the line supply recovers within this time, the drive is again accelerated up to its speed setpoint. |
Automatic restart 1) |
The automatic restart switches the drive on again when the power is restored after a power failure, and ramps up to the current speed setpoint. |
Flying restart 1) |
The flying restart function allows the converter to be switched to a motor that is still turning. With the voltage sensing capability provided by the optional VSM10 Voltage Sensing Module, the flying restart time for large induction motors can be significantly reduced because the motor does not need to be de-magnetized. |
Technology controller |
The technology controller function module allows simple control functions to be implemented, e.g. level control or volumetric flow control. The technology controller is designed as a PID controller. The differentiator can be switched to the control deviation channel or to the actual value channel (factory setting). The P, I, and D components can be set separately. |
Free function blocks |
Using the freely programmable function blocks, it is easy to implement logic and arithmetic functions for controlling the SINAMICS G150. The blocks can be programmed by means of an operator panel or the STARTER commissioning tool. |
Drive Control Chart (DCC) |
Drive Control Chart (DCC) is an additional tool for the easy configuration of technology functions for the SINAMICS G150. The block library contains a large selection of control, arithmetic and logic blocks as well as extensive open-loop and closed-loop control functions. The user-friendly DCC editor enables easy graphics-based configuration, allows control loop structures to be clearly represented and provides a high degree of reusability of charts that have already been created. DCC is an add-on to the STARTER commissioning tool. |
I²t detection for motor protection |
A motor model stored in the converter software calculates the motor temperature based on the current speed and load. More exact measurement of the temperature, which also takes into account the influence of the ambient temperature, is possible by means of direct temperature measurement using KTY84 sensors in the motor winding. |
Motor temperature evaluation |
Motor protection by evaluating a KTY84, PTC or Pt100 temperature sensor. When a KTY84 sensor is connected, the limit values can be set for alarm or shutdown. When a PTC thermistor is connected, the system reaction to triggering of the thermistor (alarm or trip) can be defined. |
Motor blocking protection |
A blocked motor is detected and protected against thermal overloading by a fault trip. |
Essential service mode |
Special converter operating mode that increases the availability of the drive system, e.g. in the event of a fire. |
Bypass |
This circuit allows the motor to be operated via the converter or directly on the line supply. |
Brake control |
"Simple brake control" for control of holding brakes: "Extended brake control" function module for complex brake control, e.g. for motor holding brakes and operational brakes: |
Write protection |
Write protection to prevent unintentional changing of the setting parameters (without password function). |
Know-how protection |
Know-how protection for encrypting stored data, e.g. to protect configuration know-how, and to protect against changes and duplication (with password function). |
Web server |
The integrated web server provides information about the drive unit via its web pages. The web server is accessed using an Internet browser via unsecured (http) or secured transmission (https). |
Power unit protection |
Description |
Ground fault monitoring at the output |
A ground fault at the output is detected by a total current monitor and results in shutdown in grounded systems. |
Electronic short-circuit protection at the output |
A short-circuit at the output (e.g. at the converter output terminals, in the motor cable or in the motor terminal box) is detected and the converter shuts down with a "fault". |
Thermal overload protection |
An alarm is issued first when the overtemperature threshold responds. If the temperature rises further, the device either shuts down or independently adjusts the pulse frequency or output current so that a reduction in the thermal load is achieved. Once the cause of the fault has been eliminated (e.g. cooling has been improved), the original operating values are automatically resumed. |
The following tables list the recommended and maximum possible cable connections at the line and motor ends for a single connection (versions A and C) and a parallel connection (version A).
The recommended cross-sections are based on the specified fuses. They are valid for a three-conductor copper cable routed horizontally in air with PVC insulation and a permissible conductor temperature of 70 °C (e.g. Protodur NYY or NYCWY) at an ambient temperature of 40 °C and individual routing.
For deviating conditions (cable routing, cable accumulation, ambient temperature), the appropriate correction factors according to IEC 60364‑5‑52 must be taken into account.
For further information, please refer to the SINAMICS Low Voltage Engineering Manual.
Single connection
Type rating |
Converter cabinet unit |
Line connection |
Motor connection |
Cabinet grounding |
|||||
---|---|---|---|---|---|---|---|---|---|
|
SINAMICS G150, versions A and C |
Recommended cross-section 1) |
Maximum cable cross-section |
Fixing screws |
Recommended cross-section 1) |
Maximum cable cross-section |
Fixing screws |
Fixing screws |
Remark |
|
|
IEC |
IEC |
|
IEC |
IEC |
|
|
|
kW |
6SL3710-... |
mm2 |
mm2 |
|
mm2 |
mm2 |
|
|
|
380 ... 480 V 3 AC |
|||||||||
110 |
1GE32-1 . A3 |
2 × 70 |
4 × 240 |
M12 |
2 × 50 |
2 × 150 |
M12 |
M12 |
|
132 |
1GE32-6 . A3 |
2 × 95 |
4 × 240 |
M12 |
2 × 70 |
2 × 150 |
M12 |
M12 |
|
160 |
1GE33-1 . A3 |
2 × 120 |
4 × 240 |
M12 |
2 × 95 |
2 × 150 |
M12 |
M12 |
|
200 |
1GE33-8 . A3 |
2 × 120 |
4 × 240 |
M12 |
2 × 95 |
2 × 150 |
M12 |
M12 |
|
250 |
1GE35-0 . A3 |
2 × 185 |
4 × 240 |
M12 |
2 × 150 |
2 × 240 |
M12 |
M12 |
|
315 |
1GE36-1 . A3 |
2 × 240 |
4 × 240 |
M12 |
2 × 185 |
4 × 240 |
M12 |
M12 |
|
400 |
1GE37-5 . A3 |
3 × 185 |
4 × 240 |
M12 |
2 × 240 |
4 × 240 |
M12 |
M12 |
Cu busbar |
450 |
1GE38-4 . A3 |
4 × 150 |
8 × 240 |
M12 |
3 × 185 |
4 × 240 |
M12 |
M12 |
Cu busbar |
560 |
1GE41-0 . A3 |
4 × 185 |
8 × 240 |
M12 |
4 × 185 |
6 × 240 |
M12 |
M12 |
Cu busbar |
500 ... 600 V 3 AC |
|||||||||
110 |
1GF31-8 . A3 |
120 |
4 × 240 |
M12 |
95 |
2 × 150 |
M12 |
M12 |
|
132 |
1GF32-2 . A3 |
2 × 70 |
4 × 240 |
M12 |
120 |
2 × 150 |
M12 |
M12 |
|
160 |
1GF32-6 . A3 |
2 × 95 |
4 × 240 |
M12 |
2 × 70 |
2 × 185 |
M12 |
M12 |
|
200 |
1GF33-3 . A3 |
2 × 120 |
4 × 240 |
M12 |
2 × 95 |
2 × 240 |
M12 |
M12 |
|
250 |
1GF34-1 . A3 |
2 × 185 |
4 × 240 |
M12 |
2 × 120 |
4 × 240 |
M12 |
M12 |
|
315 |
1GF34-7 . A3 |
2 × 185 |
4 × 240 |
M12 |
2 × 150 |
4 × 240 |
M12 |
M12 |
|
400 |
1GF35-8 . A3 |
2 × 240 |
4 × 240 |
M12 |
2 × 185 |
4 × 240 |
M12 |
M12 |
|
500 |
1GF37-4 . A3 |
3 × 185 |
8 × 240 |
M12 |
2 × 240 |
6 × 240 |
M12 |
M12 |
Cu busbar |
560 |
1GF38-1 . A3 |
4 × 150 |
8 × 240 |
M12 |
3 × 185 |
6 × 240 |
M12 |
M12 |
Cu busbar |
660 ... 690 V 3 AC |
|||||||||
75 |
1GH28-5 . A3 |
50 |
4 × 240 |
M12 |
35 |
2 × 70 |
M12 |
M12 |
|
90 |
1GH31-0 . A3 |
50 |
4 × 240 |
M12 |
50 |
2 × 150 |
M12 |
M12 |
|
110 |
1GH31-2 . A3 |
70 |
4 × 240 |
M12 |
70 |
2 × 150 |
M12 |
M12 |
|
132 |
1GH31-5 . A3 |
95 |
4 × 240 |
M12 |
70 |
2 × 150 |
M12 |
M12 |
|
160 |
1GH31-8 . A3 |
120 |
4 × 240 |
M12 |
95 |
2 × 150 |
M12 |
M12 |
|
200 |
1GH32-2 . A3 |
2 × 70 |
4 × 240 |
M12 |
120 |
2 × 150 |
M12 |
M12 |
|
250 |
1GH32-6 . A3 |
2 × 95 |
4 × 240 |
M12 |
2 × 70 |
2 × 185 |
M12 |
M12 |
|
315 |
1GH33-3 . A3 |
2 × 120 |
4 × 240 |
M12 |
2 × 95 |
2 × 240 |
M12 |
M12 |
|
400 |
1GH34-1 . A3 |
2 × 185 |
4 × 240 |
M12 |
2 × 120 |
4 × 240 |
M12 |
M12 |
|
450 |
1GH34-7 . A3 |
2 × 185 |
4 × 240 |
M12 |
2 × 150 |
4 × 240 |
M12 |
M12 |
|
560 |
1GH35-8 . A3 |
2 × 240 |
4 × 240 |
M12 |
2 × 185 |
4 × 240 |
M12 |
M12 |
|
710 |
1GH37-4 . A3 |
3 × 185 |
8 × 240 |
M12 |
3 × 150 |
6 × 240 |
M12 |
M12 |
Cu busbar |
800 |
1GH38-1 . A3 |
4 × 150 |
8 × 240 |
M12 |
3 × 185 |
6 × 240 |
M12 |
M12 |
Cu busbar |
1) The recommendations for the North American market in AWG or MCM must be taken from the appropriate NEC (National Electrical Code) and CEC (Canadian Electrical Code) standards.
Parallel connection
Type rating |
Converter cabinet unit |
Line connection |
Motor connection |
Cabinet grounding |
|||||
---|---|---|---|---|---|---|---|---|---|
|
SINAMICS G150, version A |
Recommended cross-section 1) |
Maximum cable cross-section |
Fixing screws |
Recommended cross-section 1) |
Maximum cable cross-section |
Fixing screws |
Fixing screws |
Remark |
|
|
IEC |
IEC |
|
IEC |
IEC |
|
|
|
kW |
6SL3710-... |
mm2 |
mm2 |
|
mm2 |
mm2 |
|
|
|
380 ... 480 V 3 AC |
|||||||||
630 |
2GE41-1AA3 |
2 × 240 |
4 × 240 |
M12 |
2 × 185 |
4 × 240 |
M12 |
M12 |
|
710 |
2GE41-4AA3 |
3 × 185 |
4 × 240 |
M12 |
2 × 240 |
4 × 240 |
M12 |
M12 |
Cu busbar |
900 |
2GE41-6AA3 |
4 × 150 |
8 × 240 |
M12 |
2 × 240 |
4 × 240 |
M12 |
M12 |
Cu busbar |
500 ... 600 V 3 AC |
|||||||||
630 |
2GF38-6AA3 |
2 × 185 |
4 × 240 |
M12 |
2 × 150 |
4 × 240 |
M12 |
M12 |
|
710 |
2GF41-1AA3 |
2 × 240 |
4 × 240 |
M12 |
2 × 185 |
4 × 240 |
M12 |
M12 |
|
1000 |
2GF41-4AA3 |
3 × 185 |
8 × 240 |
M12 |
2 × 240 |
6 × 240 |
M12 |
M12 |
Cu busbar |
660 ... 690 V 3 AC |
|||||||||
1000 |
2GH41-1AA3 |
2 × 240 |
4 × 240 |
M12 |
2 × 185 |
4 × 240 |
M12 |
M12 |
|
1350 |
2GH41-4AA3 |
3 × 185 |
8 × 240 |
M12 |
3 × 150 |
6 × 240 |
M12 |
M12 |
Cu busbar |
1500 |
2GH41-5AA3 |
4 × 150 |
8 × 240 |
M12 |
3 × 185 |
6 × 240 |
M12 |
M12 |
Cu busbar |
1750 |
2GH41-8EA3 |
2 × 4 × 150 |
2 × 8 × 240 |
M12 |
2 × 3 × 185 |
2 × 6 × 240 |
M12 |
M12 |
Cu busbar |
1950 |
2GH42-0EA3 |
2 × 4 × 150 |
2 × 8 × 240 |
M12 |
2 × 3 × 185 |
2 × 6 × 240 |
M12 |
M12 |
Cu busbar |
2150 |
2GH42-2EA3 |
2 × 4 × 150 |
2 × 8 × 240 |
M12 |
2 × 3 × 185 |
2 × 6 × 240 |
M12 |
M12 |
Cu busbar |
2400 |
2GH42-4EA3 |
2 × 4 × 150 |
2 × 8 × 240 |
M12 |
2 × 3 × 185 |
2 × 6 × 240 |
M12 |
M12 |
Cu busbar |
2700 2) |
2GH42-7EA3 |
2 × 4 × 150 |
2 × 8 × 240 |
M12 |
3 × 3 × 185 |
3 × 6 × 240 |
M12 |
M12 |
Cu busbar |
2) The motor-side inverter comprises three Motor Modules connected in parallel.
Note:
The recommended and maximum conductor cross-sections refer to one of the two converter sections in the parallel connection.
When using power units connected in parallel, the following motor cable lengths must be observed if a motor is connected with only one winding system and no motor-side reactors or filters are used:
Type rating |
SINAMICS G150 converter cabinet unit |
Minimum cable length |
---|---|---|
kW |
|
m |
380 ... 480 V 3 AC |
||
630 |
6SL3710-2GE41-1AA3 |
13 |
710 |
6SL3710-2GE41-4AA3 |
10 |
900 |
6SL3710-2GE41-6AA3 |
9 |
500 ... 600 V 3 AC |
||
630 |
6SL3710-2GF38-6AA3 |
18 |
710 |
6SL3710-2GF41-1AA3 |
15 |
1000 |
6SL3710-2GF41-4AA3 |
13 |
660 ... 690 V 3 AC |
||
1000 |
6SL3710-2GH41-1AA3 |
20 |
1350 |
6SL3710-2GH41-4AA3 |
18 |
1500 |
6SL3710-2GH41-5AA3 |
15 |
1750 |
6SL3710-2GH41-8EA3 |
12 |
1950 |
6SL3710-2GH42-0EA3 |
10 |
2150 |
6SL3710-2GH42-2EA3 |
8 |
2400 |
6SL3710-2GH42-4EA3 |
8 |
2700 |
6SL3710-2GH42-7EA3 |
8 |
The cable cross-section required depends on the current being conducted in the cable. The permissible current load capability of cables is defined, for example in IEC 60364‑5‑52. It depends partly on the ambient conditions such as temperature, but also on the routing method. It should be taken into account whether cables are individually routed with relatively good cooling, or whether several cables are routed together; in this case, cable ventilation is significantly poorer, which can therefore result in higher cable temperatures. Regarding this topic, reference is made to the corresponding correction factors for these secondary conditions in IEC 60364‑5‑52.
For 3-conductor copper and aluminum cables with PVC insulation and a permissible conductor temperature of 70 °C (e.g. Protodur NYY or NYCWY), as well as an ambient temperature of 40 °C, the cross-sections can be determined from the following table, which is based on IEC 60364‑5‑52.
Current-carrying capacity according to IEC 60364‑5‑52 at 40 °C
Cross-section of 3-conductor cable |
Copper cable |
Aluminum cable |
||
---|---|---|---|---|
|
Individual routing |
Several cables next to one another 1) |
Individual routing |
Several cables next to one another 1) |
mm2 |
A |
A |
A |
A |
3 × 2.5 |
22 |
17 |
17 |
13 |
3 × 4 |
30 |
23 |
23 |
18 |
3 × 6 |
37 |
29 |
29 |
22 |
3 × 10 |
52 |
41 |
40 |
31 |
3 × 16 |
70 |
54 |
53 |
41 |
3 × 25 |
88 |
69 |
68 |
53 |
3 × 35 |
110 |
86 |
84 |
65 |
3 × 50 |
133 |
104 |
102 |
79 |
3 × 70 |
171 |
133 |
131 |
102 |
3 × 95 |
207 |
162 |
159 |
124 |
3 × 120 |
240 |
187 |
184 |
144 |
3 × 150 |
278 |
216 |
213 |
166 |
3 × 185 |
317 |
247 |
244 |
190 |
3 × 240 |
374 |
292 |
287 |
224 |
Cables must be connected in parallel for higher currents.
Note:
The recommendations for the North American market in AWG or MCM must be taken from the appropriate NEC (National Electrical Code) and CEC (Canadian Electrical Code) standards.
The protective conductor must be dimensioned taking into account the following data:
- In the case of a ground fault, no impermissibly high contact voltages resulting from voltage drops on the PE conductor caused by the ground fault current may occur (< 50 V AC or < 120 V DC, IEC 61800‑5‑1, IEC 60364, IEC 60543).
Cross-section, line conductor |
Minimum cross-section, external protective conductor |
---|---|
mm2 |
mm2 |
Up to 16 |
Minimum cross-section of line conductor |
16 ... 35 |
16 |
As of 35 |
Minimum half the cross-section of line conductor |
Note:
The recommendations for the North American market in AWG or MCM must be taken from the appropriate NEC (National Electrical Code) and CEC (Canadian Electrical Code) standards.
The most important directives and standards are listed below. These are used as basis for the SINAMICS G150 converter cabinet units and they must be carefully observed to achieve an EMC-compliant configuration that is safe both functionally and in operation.
European directives |
|
---|---|
2006/95/EC |
Low-voltage directive: Directive of the European Parliament and Council of December 12, 2006, on the approximation of the laws of the member states relating to electrical equipment designed for use within certain voltage limits |
2006/42/EC |
Machinery directive: Directive of the European Parliament and Council of May 17, 2006 on machinery and for changing Directive 95/16/EC (amendment) |
2004/108/EC |
EMC directive: Directive of the European Parliament and Council of December 15, 2004, which repeals directive 89/336/EEC, on the approximation of laws of the member states relating to electromagnetic compatibility |
European standards |
|
EN ISO 3744 |
Acoustics – Determination of the sound power level and sound energy level for noise sources that result from sound pressure measurements – envelope surface procedure of the accuracy class 2 for a largely free sound field over a reflecting plane |
EN ISO 13849-1 |
Safety of machinery – Safety-related parts of control systems Part 1: General design principles (ISO 13849‑1:2006) (replaced EN 954‑1) |
EN 60146-1-1 |
Semiconductor converters – General requirements and line-commutated converters Part 1‑1: Specification of basic requirements |
EN 60204-1 |
Electrical equipment of machines Part 1: General definitions |
EN 60529 |
Degrees of protection provided by enclosures (IP code) |
EN 61508-1 |
Functional safety of electrical/electronic/programmable electronic safety-related systems Part 1: General requirements |
EN 61800-2 |
Adjustable speed electrical power drive systems Part 2: General requirements – Rating specifications for the measurement of low-voltage adjustable frequency AC power drive systems |
EN 61800-3 |
Adjustable speed electrical power drive systems Part 3: EMC product standard including special test procedure |
EN 61800-5-1 |
Adjustable speed electrical power drive systems Part 5: Safety requirements Main section 1: Electrical and thermal requirements |
EN 61800-5-2 |
Adjustable speed electrical power drive systems Part 5-2: Safety requirements – Functional safety (IEC 61800‑5‑2:2007) |
Electrical specifications |
|
Single connection |
Parallel connection |
---|---|---|---|
Line voltages and power ranges |
|
110 ... 560 kW |
630 ... 900 kW |
|
110 ... 560 kW |
630 ... 1000 kW |
|
|
75 ... 800 kW |
1000 ... 2700 kW |
|
Line system configurations |
Grounded TN/TT systems or ungrounded IT systems (a grounded line conductor is not permissible in 690 V line supplies) |
||
Line frequency |
47 ... 63 Hz |
||
Output frequency |
0 ... 550 Hz1) |
||
Line power factor |
|
||
|
> 0.96 |
||
|
0.75 ... 0.93 |
||
Efficiency |
> 98% |
||
Overvoltage category |
III according to EN 61800-5-1 |
||
Control method |
Vector control with and without encoder or V/f control |
||
Fixed speeds |
15 fixed speeds plus 1 minimum speed, parameterizable |
||
Speed ranges that can be skipped |
4, parameterizable |
||
Setpoint resolution |
0.001 rpm digital 12-bit analog |
||
Braking operation |
Optional via braking unit |
||
Mechanical specifications |
|||
Degree of protection |
IP20 (higher degrees of protection up to IP54 optional) |
||
Protection class |
I according to EN 61800‑5‑1 |
||
Touch protection |
EN 50274 / BGV A3 when used for the intended purpose |
||
Cabinet system |
Rittal TS8, doors with double-bit key, three-section base plates for cable entry |
||
Paint finish |
RAL 7035 (indoor requirements) |
||
Cooling method |
Forced air cooling AF according to EN 60146 |
||
Ambient conditions |
Storage |
Transport |
Operation |
Ambient temperature |
-25 ... +55 °C |
-25 ... +70 °C |
0 ... +40 °C |
Relative humidity (condensation not permissible) |
5 ... 95% |
5 ... 95% |
5 ... 95% |
|
Class 1K4 according to EN 60721‑3‑1 |
Class 2K3 according to EN 60721‑3‑2 |
Class 3K3 according to EN 60721‑3‑3 |
Environmental class / harmful chemical substances |
Class 1C2 according to EN 60721‑3‑1 |
Class 2C2 according to EN 60721‑3‑2 |
Class 3C2 according to EN 60721‑3‑3 |
Organic/biological influences |
Class 1B1 according to EN 60721‑3‑1 |
Class 2B1 according to EN 60721‑3‑2 |
Class 3B1 according to EN 60721‑3‑3 |
Degree of pollution |
2 according to EN 61800‑5‑1 |
||
Installation altitude |
Up to 2000 m above sea level without derating; > 2000 m see derating data |
||
Mechanical stability |
Storage |
Transport |
Operation |
Vibratory load |
|
||
|
1.5 mm at 5 ... 9 Hz |
3.1 mm at 5 ... 9 Hz |
0.075 mm at 10 ... 58 Hz |
|
5 m/s2 at > 9 ... 200 Hz |
10 m/s2 at > 9 ... 200 Hz |
10 m/s2 at > 58 … 200 Hz |
|
Class 1M2 according to EN 60721‑3‑1 |
Class 2M2 according to EN 60721‑3‑2 |
– |
Shock load |
|
||
|
40 m/s2 for 22 ms |
100 m/s2 for 11 ms |
100 m/s2 for 11 ms |
|
Class 1M2 according to EN 60721‑3‑1 |
Class 2M2 according to EN 60721‑3‑2 |
Class 3M4 according to EN 60721‑3‑3 |
Compliance with standards |
|||
CE marking |
According to EMC Directive No. 2004/108/EC and Low Voltage Directive No. 2006/95/EC and Machinery Directive No. 2006/42/EC for functional safety |
||
Radio interference suppression |
The SINAMICS G150 converter systems are not designed for connection to the public power network ("first environment"). Radio interference suppression is compliant with the EMC product standard for variable-speed drives EN 61800‑3, "Second environment" (industrial networks). EMC disturbances can occur when connected to the public power networks. However, if supplementary measures are taken (e.g. line filter, see option L00) operation in the "first environment" is possible. 2) |
Deviations from the specified classes are underlined.
1) The output frequency is also affected by the selected control method and the pulse frequency.
For further information, please refer to the SINAMICS Low Voltage Engineering Manual.
2) Applies to motor cable lengths < 100 m.
Line voltage 380 ... 480 V 3 AC |
SINAMICS G150 converter cabinet units |
|||||||||
---|---|---|---|---|---|---|---|---|---|---|
Single connection |
32‑1.A3 |
32‑6.A3 |
33‑1.A3 |
33‑8.A3 |
35‑0.A3 |
36‑1.A3 |
37‑5.A3 |
38‑4.A3 |
41‑0.A3 |
|
Type rating |
|
|
|
|
|
|
|
|
|
|
|
kW |
110 |
132 |
160 |
200 |
250 |
315 |
400 |
450 |
560 |
|
kW |
90 |
110 |
132 |
160 |
200 |
250 |
315 |
400 |
450 |
|
hp |
150 |
200 |
250 |
300 |
400 |
500 |
600 |
600 |
800 |
|
hp |
125 |
150 |
200 |
250 |
350 |
350 |
450 |
500 |
700 |
Output current |
|
|
|
|
|
|
|
|
|
|
|
A |
210 |
260 |
310 |
380 |
490 |
605 |
745 |
840 |
985 |
|
A |
205 |
250 |
302 |
370 |
477 |
590 |
725 |
820 |
960 |
|
A |
178 |
233 |
277 |
340 |
438 |
460 |
570 |
700 |
860 |
Input current |
|
|
|
|
|
|
|
|
|
|
|
A |
229 |
284 |
338 |
395 |
509 |
629 |
775 |
873 |
1024 |
|
A |
335 |
410 |
495 |
606 |
781 |
967 |
1188 |
1344 |
1573 |
|
A |
1.1 |
1.1 |
1.35 |
1.35 |
1.35 |
1.4 |
1.4 |
1.4 |
1.5 |
Rated short-circuit current according to IEC 7) |
kA |
65 |
65 |
65 |
65 |
65 |
65 |
65 |
84 |
84 |
Minimum short-circuit current 8) |
A |
3000 |
3600 |
4400 |
4400 |
8000 |
10000 |
10500 |
16000/1800 9) |
18400/2000 9) |
Power loss, max. 10) |
|
|
|
|
|
|
|
|
|
|
|
kW |
2.9 |
3.8 |
4.4 |
5.3 |
6.4 |
8.2 |
9.6 |
10.1 |
14.4 |
|
kW |
2.54 |
3.36 |
4.07 |
4.67 |
5.96 |
8.3 |
9.7 |
10.2 |
14.7 |
Cooling air requirement |
m3/s |
0.17 |
0.23 |
0.36 |
0.36 |
0.36 |
0.78 |
0.78 |
0.78 |
1.48 |
Sound pressure level LpA (1 m) at 50/60 Hz |
dB |
67/68 |
69/73 |
69/73 |
69/73 |
69/73 |
70/73 |
70/73 |
70/73 |
72/75 |
Cable lengths between converter and motor 11) |
|
|
|
|
|
|
|
|
|
|
|
m |
300 |
300 |
300 |
300 |
300 |
300 |
300 |
300 |
300 |
|
m |
450 |
450 |
450 |
450 |
450 |
450 |
450 |
450 |
450 |
Dimensions |
|
|
|
|
|
|
|
|
|
|
|
mm |
800/400 |
800/400 |
800/400 |
1000/400 |
1000/400 |
1200/600 |
1200/600 |
1200/600 |
1600/1000 |
|
mm |
2000 |
2000 |
2000 |
2000 |
2000 |
2000 |
2000 |
2000 |
2000 |
|
mm |
600 |
600 |
600 |
600 |
600 |
600 |
600 |
600 |
600 |
Weight, approx. (degree of protection IP20, without options) for version A/C |
kg |
460/225 |
460/225 |
670/300 |
670/300 |
670/300 |
750/670 |
750/670 |
780/670 |
1100/880 |
Note: The power data in hp units is based on the NEC/CEC standards for the North American market.
For information on the line connection, motor connection and cabinet grounding, see Section Configuration.
1) Rated output of a typical 6-pole standard induction motor based on IL or IH for 3 AC 50 Hz 400 V.
2) Rated output of a typical 6-pole standard induction motor based on IL or IH for 3 AC 60 Hz 460 V.
3) The base-load current IL is based on a load cycle of 110% for 60 s or 150% for 10 s with a load cycle duration of 300 s.
See Characteristic curves, Section Overload capability.
4) The base-load current IH is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s.
See Characteristic curves, Section Overload capability.
5) The currents listed here are based on the rated output current.
6) If the drive control is to remain active after a main infeed failure, the converter must be externally supplied with 24 V DC.
The following must also be taken into account:
– CU320-2: 1 A
– TM31: 0.5 A
– AOP30: 0.2 A
– SMC: 0.6 A
– Current requirement of digital inputs/outputs.
7) In conjunction with the specified fuses or circuit breakers.
8) Minimum current required for reliably triggering the protective devices.
9) For option L26 (version A) the low value applies.
10) The specified power losses are the maximum values for a utilization of 100%. The values are lower under normal operating conditions.
11) Longer cable lengths for specific configurations are available on request.
12)Version A: The cabinet height increases by
– 250 mm for degree of protection IP21
– 400 mm for degrees of protection IP23, IP43 and IP54
– 405 mm for options M13 and M78
Version C: The cabinet height increases by
– 250 mm for degree of protection IP21
– 400 mm for degrees of protection IP23, IP43 and IP54
Line voltage 500 ... 600 V 3 AC |
SINAMICS G150 converter cabinet units |
|||||||||
---|---|---|---|---|---|---|---|---|---|---|
Single connection |
31‑8.A3 |
32‑2.A3 |
32‑6.A3 |
33‑3.A3 |
34‑1.A3 |
34‑7.A3 |
35‑8.A3 |
37‑4.A3 |
38‑1.A3 |
|
Type rating |
|
|
|
|
|
|
|
|
|
|
|
kW |
110 |
132 |
160 |
200 |
250 |
315 |
400 |
500 |
560 |
|
kW |
90 |
110 |
132 |
160 |
200 |
250 |
315 |
450 |
500 |
|
hp |
150 |
200 |
250 |
300 |
400 |
450 |
600 |
700 |
800 |
|
hp |
150 |
200 |
200 |
250 |
350 |
450 |
500 |
700 |
700 |
Output current |
|
|
|
|
|
|
|
|
|
|
|
A |
175 |
215 |
260 |
330 |
410 |
465 |
575 |
735 |
810 |
|
A |
171 |
208 |
250 |
320 |
400 |
452 |
560 |
710 |
790 |
|
A |
157 |
192 |
233 |
280 |
367 |
416 |
514 |
657 |
724 |
Input current |
|
|
|
|
|
|
|
|
|
|
|
A |
191 |
224 |
270 |
343 |
426 |
483 |
598 |
764 |
842 |
|
A |
279 |
341 |
410 |
525 |
655 |
740 |
918 |
1164 |
1295 |
|
A |
1.35 |
1.35 |
1.35 |
1.4 |
1.4 |
1.4 |
1.4 |
1.5 |
1.5 |
Rated short-circuit current according to IEC 7) |
kA |
65 |
65 |
65 |
65 |
65 |
65 |
65 |
84 |
84 |
Minimum short-circuit current 8) |
A |
2400 |
3000 |
3600 |
5200 |
5200 |
6200 |
8400 |
10500 |
10400/1800 9) |
Power loss, max. 10) |
|
|
|
|
|
|
|
|
|
|
|
kW |
3.8 |
4.2 |
5 |
6.1 |
8.1 |
7.8 |
8.7 |
12.7 |
14.1 |
|
kW |
3.2 |
3.6 |
4.1 |
5.1 |
6.7 |
7.5 |
8.4 |
12.5 |
13.8 |
Cooling air requirement |
m3/s |
0.36 |
0.36 |
0.36 |
0.36 |
0.78 |
0.78 |
0.78 |
1.48 |
1.48 |
Sound pressure level LpA (1 m) at 50/60 Hz |
dB |
69/73 |
69/73 |
69/73 |
69/73 |
72/75 |
72/75 |
72/75 |
72/75 |
72/75 |
Cable lengths between converter and motor 11) |
|
|
|
|
|
|
|
|
|
|
|
m |
300 |
300 |
300 |
300 |
300 |
300 |
300 |
300 |
300 |
|
m |
450 |
450 |
450 |
450 |
450 |
450 |
450 |
450 |
450 |
Dimensions |
|
|
|
|
|
|
|
|
|
|
|
mm |
800/400 |
800/400 |
800/400 |
800/400 |
1200/600 |
1200/600 |
1200/600 |
1600/1000 |
1600/1000 |
|
mm |
2000 |
2000 |
2000 |
2000 |
2000 |
2000 |
2000 |
2000 |
2000 |
|
mm |
600 |
600 |
600 |
600 |
600 |
600 |
600 |
600 |
600 |
Weight, approx. (degree of protection IP20, without options) for version A/C |
kg |
460/300 |
460/300 |
460/300 |
460/300 |
750/670 |
750/670 |
860/670 |
1150/940 |
1150/960 |
For information on the line connection, motor connection and cabinet grounding, see Section Configuration.
1) Rated output of a typical 6-pole standard induction motor based on IL or IH for 3 AC 50 Hz 500 V.
2) Rated output of a typical 6-pole standard induction motor based on IL or IH for 3 AC 60 Hz 575 V.
3) The base-load current IL is based on a load cycle of 110% for 60 s or 150% for 10 s with a load cycle duration of 300 s.
See Characteristic curves, Section Overload capability.
4) The base-load current IH is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s.
See Characteristic curves, Section Overload capability.
5) The currents listed here are based on the rated output current.
6) If the drive control is to remain active after a main infeed failure, the converter must be externally supplied with 24 V DC.
The following must also be taken into account:
– CU320-2: 1 A
– TM31: 0.5 A
– AOP30: 0.2 A
– SMC: 0.6 A
– Current requirement of digital inputs/outputs.
7) In conjunction with the specified fuses or circuit breakers.
8) Minimum current required for reliably triggering the protective devices.
9) For option L26 (version A) the low value applies.
10) The specified power losses are the maximum values for a utilization of 100%. The values are lower under normal operating conditions.
11) Longer cable lengths for specific configurations are available on request.
12)Version A: The cabinet height increases by
– 250 mm for degree of protection IP21
– 400 mm for degrees of protection IP23, IP43 and IP54
– 405 mm for options M13 and M78
Version C: The cabinet height increases by
– 250 mm for degree of protection IP21
– 400 mm for degrees of protection IP23, IP43 and IP54
Line voltage 660 ... 690 V 3 AC |
SINAMICS G150 converter cabinet units |
|||||||
---|---|---|---|---|---|---|---|---|
Single connection |
28‑5.A3 |
31‑0.A3 |
31‑2.A3 |
31‑5.A3 |
31‑8.A3 |
32‑2.A3 |
32‑6.A3 |
|
Type rating |
|
|
|
|
|
|
|
|
|
kW |
75 |
90 |
110 |
132 |
160 |
200 |
250 |
|
kW |
55 |
75 |
90 |
110 |
132 |
160 |
200 |
Output current |
|
|
|
|
|
|
|
|
|
A |
85 |
100 |
120 |
150 |
175 |
215 |
260 |
|
A |
80 |
95 |
115 |
142 |
171 |
208 |
250 |
|
A |
76 |
89 |
107 |
134 |
157 |
192 |
233 |
Input current |
|
|
|
|
|
|
|
|
|
A |
93 |
109 |
131 |
164 |
191 |
224 |
270 |
|
A |
131 |
155 |
188 |
232 |
279 |
341 |
410 |
|
A |
1.1 |
1.1 |
1.1 |
1.1 |
1.35 |
1.35 |
1.35 |
Rated short-circuit current according to IEC 6) |
kA |
65 |
65 |
65 |
65 |
65 |
65 |
65 |
Minimum short-circuit current 7) |
A |
1500 |
1500 |
1200 |
1600 |
2400 |
3000 |
3600 |
Power loss, max. 8) at 50 Hz 690 V |
kW |
1.7 |
2.1 |
2.7 |
2.8 |
3.8 |
4.2 |
5 |
Cooling air requirement |
m3/s |
0.17 |
0.17 |
0.17 |
0.17 |
0.36 |
0.36 |
0.36 |
Sound pressure level LpA (1 m) at 50/60 Hz |
dB |
67/68 |
67/68 |
67/68 |
67/68 |
67/73 |
67/73 |
67/73 |
Cable lengths between converter and motor 9) |
|
|
|
|
|
|
|
|
|
m |
300 |
300 |
300 |
300 |
300 |
300 |
300 |
|
m |
450 |
450 |
450 |
450 |
450 |
450 |
450 |
Dimensions |
|
|
|
|
|
|
|
|
|
mm |
800/400 |
800/400 |
800/400 |
800/400 |
800/400 |
800/400 |
800/400 |
|
mm |
2000 |
2000 |
2000 |
2000 |
2000 |
2000 |
2000 |
|
mm |
600 |
600 |
600 |
600 |
600 |
600 |
600 |
Weight, approx. (degree of protection IP20, without options) for version A/C |
kg |
460/225 |
460/225 |
460/225 |
460/225 |
670/300 |
670/300 |
670/300 |
Note: The power data in hp units is based on the NEC/CEC standards for the North American market.
For information on the line connection, motor connection and cabinet grounding, see Section Configuration.
1) Rated output of a typical 6-pole standard induction motor based on IL or IH for 3 AC 50 Hz 690 V.
2) The base-load current IL is based on a load cycle of 110% for 60 s or 150% for 10 s with a load cycle duration of 300 s.
See Characteristic curves, Section Overload capability.
3) The base-load current IH is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s.
See Characteristic curves, Section Overload capability.
4) The currents listed here are based on the rated output current.
5) If the drive control is to remain active after a main infeed failure, the converter must be externally supplied with 24 V DC.
The following must also be taken into account:
– CU320-2: 1 A
– TM31: 0.5 A
– AOP30: 0.2 A
– SMC: 0.6 A
– Current requirement of digital inputs/outputs.
6) In conjunction with the specified fuses or circuit breakers.
7) Minimum current required for reliably triggering the protective devices.
8) The specified power losses are the maximum values for a utilization of 100%. The values are lower under normal operating conditions.
9) Longer cable lengths for specific configurations are available on request.
10)Version A: The cabinet height increases by
– 250 mm for degree of protection IP21
– 400 mm for degrees of protection IP23, IP43 and IP54
– 405 mm for options M13 and M78
Version C: The cabinet height increases by
– 250 mm for degree of protection IP21
– 400 mm for degrees of protection IP23, IP43 and IP54
Line voltage 660 ... 690 V 3 AC |
SINAMICS G150 converter cabinet units |
||||||
---|---|---|---|---|---|---|---|
Single connection |
33‑3.A3 |
34‑1.A3 |
34‑7.A3 |
35‑8.A3 |
37‑4.A3 |
38‑1.A3 |
|
Type rating |
|
|
|
|
|
|
|
|
kW |
315 |
400 |
450 |
560 |
710 |
800 |
|
kW |
250 |
315 |
400 |
450 |
560 |
710 |
Output current |
|
|
|
|
|
|
|
|
A |
330 |
410 |
465 |
575 |
735 |
810 |
|
A |
320 |
400 |
452 |
560 |
710 |
790 |
|
A |
280 |
367 |
416 |
514 |
657 |
724 |
Input current |
|
|
|
|
|
|
|
|
A |
343 |
426 |
483 |
598 |
764 |
842 |
|
A |
525 |
655 |
740 |
918 |
1164 |
1295 |
|
A |
1.35 |
1.4 |
1.4 |
1.4 |
1.5 |
1.5 |
Rated short-circuit current according to IEC 6) |
kA |
65 |
65 |
84 |
84 |
85 |
85 |
Minimum short-circuit current 7) |
A |
5200 |
5200 |
6200 |
8400 |
10500 |
10400/1800 8) |
Power loss, max. 9) at 50 Hz 690 V |
kW |
6.1 |
8.1 |
9.1 |
10.8 |
13.5 |
14.7 |
Cooling air requirement |
m3/s |
0.36 |
0.78 |
0.78 |
0.78 |
1.48 |
1.48 |
Sound pressure level LpA (1 m) at 50/60 Hz |
dB |
67/73 |
72/75 |
72/75 |
72/75 |
72/75 |
72/75 |
Cable lengths between converter and motor 10) |
|
|
|
|
|
|
|
|
m |
300 |
300 |
300 |
300 |
300 |
300 |
|
m |
450 |
450 |
450 |
450 |
450 |
450 |
Dimensions |
|
|
|
|
|
|
|
|
mm |
800/400 |
1200/600 |
1200/600 |
1200/600 |
1600/1000 |
1600/1000 |
|
mm |
2000 |
2000 |
2000 |
2000 |
2000 |
2000 |
|
mm |
600 |
600 |
600 |
600 |
600 |
600 |
Weight, approx. (degree of protection IP20, without options) for version A/C |
kg |
670/300 |
780/670 |
780/670 |
840/670 |
1320/940 |
1360/980 |
Note: The power data in hp units is based on the NEC/CEC standards for the North American market.
For information on the line connection, motor connection and cabinet grounding, see Section Configuration.
1) Rated output of a typical 6-pole standard induction motor based on IL or IH for 3 AC 50 Hz 690 V.
2) The base-load current IL is based on a load cycle of 110% for 60 s or 150% for 10 s with a load cycle duration of 300 s.
See Characteristic curves, Section Overload capability.
3) The base-load current IH is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s.
See Characteristic curves, Section Overload capability.
4) The currents listed here are based on the rated output current.
5) If the drive control is to remain active after a main infeed failure, the converter must be externally supplied with 24 V DC.
The following must also be taken into account:
– CU320-2: 1 A
– TM31: 0.5 A
– AOP30: 0.2 A
– SMC: 0.6 A
– Current requirement of digital inputs/outputs.
6) In conjunction with the specified fuses or circuit breakers.
7) Minimum current required for reliably triggering the protective devices.
8) For option L26 (version A) the low value applies.
9) The specified power losses are the maximum values for a utilization of 100%. The values are lower under normal operating conditions.
10) Longer cable lengths for specific configurations are available on request.
11)Version A: The cabinet height increases by
– 250 mm for degree of protection IP21
– 400 mm for degrees of protection IP23, IP43 and IP54
– 405 mm for options M13 and M78
Version C: The cabinet height increases by
– 250 mm for degree of protection IP21
– 400 mm for degrees of protection IP23, IP43 and IP54
|
SINAMICS G150 converter cabinet units, version A |
SINAMICS G150 converter cabinet units, version A |
|||||
---|---|---|---|---|---|---|---|
Parallel connection |
41‑1AA3 |
41‑4AA3 |
41‑6AA3 |
38‑6AA3 |
41‑1AA3 |
41‑4AA3 |
|
Line voltage |
|
380 ... 480 V 3 AC |
500 ... 600 V 3 AC |
||||
Type rating |
|
|
|
|
|
|
|
|
kW |
630 |
710 |
900 |
630 |
710 |
1000 |
|
kW |
500 |
560 |
710 |
560 |
630 |
800 |
|
hp |
900 |
1000 |
1250 |
900 |
1000 |
1250 |
|
hp |
700 |
900 |
1000 |
800 |
900 |
1000 |
Output current |
|
|
|
|
|
|
|
|
A |
1120 |
1380 |
1560 |
860 |
1070 |
1360 |
|
A |
1092 |
1340 |
1516 |
836 |
1036 |
1314 |
|
A |
850 |
1054 |
1294 |
770 |
950 |
1216 |
Input current |
|
|
|
|
|
|
|
|
A |
1174 |
1444 |
1624 |
904 |
1116 |
1424 |
|
A |
1800 |
2215 |
2495 |
1388 |
1708 |
2186 |
|
A |
2.8 |
2.8 |
3 |
2.8 |
2.8 |
3 |
Rated short-circuit current according to IEC 8) |
kA |
2 × 65 |
2 × 65 |
2 × 65 |
2 × 65 |
2 × 65 |
2 × 84 |
Minimum short-circuit current 9) |
A |
2 × 1000 |
2 × 10500 |
2 × 1800 |
2 × 6200 |
2 × 8400 |
2 × 10500 |
Power loss, max. 10) |
|
|
|
|
|
|
|
|
kW |
16.2 |
19 |
19.9 |
15.4 |
17.2 |
23.8 |
|
kW |
16.6 |
19.4 |
20.4 |
15 |
16.8 |
25 |
Cooling air requirement |
m3/s |
1.56 |
1.56 |
1.56 |
1.56 |
1.56 |
2.96 |
Sound pressure level LpA (1 m) at 50/60 Hz |
dB |
73/76 |
73/76 |
73/76 |
75/78 |
75/78 |
75/78 |
Cable lengths between converter and motor 11) |
|
|
|
|
|
|
|
|
m |
300 |
300 |
300 |
300 |
300 |
300 |
|
m |
450 |
450 |
450 |
450 |
450 |
450 |
Dimensions |
|
|
|
|
|
|
|
|
mm |
2400 |
2400 |
2400 |
2400 |
2400 |
3200 |
|
mm |
2000 |
2000 |
2000 |
2000 |
2000 |
2000 |
|
mm |
600 |
600 |
600 |
600 |
600 |
600 |
Weight, approx. (degree of protection IP20, without options) |
kg |
1700 |
1710 |
2130 |
1700 |
1700 |
2620 |
Note: The power data in hp units is based on the NEC/CEC standards for the North American market.
For information on the line connection, motor connection and cabinet grounding, see Section Configuration.
1) Rated output of a typical 6-pole standard induction motor based on IL or IH at 3 AC 50 Hz 400 V, 500 V or 690 V.
2) Rated output of a typical 6-pole standard induction motor based on IL or I or H at 3 AC 60 Hz 460 V or 575 V.
3) The currents specified here are the total current of both converter sections.
4) The base-load current IL is based on a load cycle of 110% for 60 s or 150% for 10 s with a load cycle duration of 300 s. See Characteristic curves, Section Overload capability.
5) The base-load current IH is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s. See Characteristic curves, Section Overload capability.
6) The currents listed here are based on the rated output current.
7) If the drive control is to remain active after a main infeed failure, the converter must be externally supplied with 24 V DC.
The following must also be taken into account:
– CU320-2: 1 A
– TM31: 0.5 A
– AOP30: 0.2 A
– SMC: 0.6 A
– Current requirement of digital inputs/outputs.
8) In conjunction with the specified fuses or circuit breakers.
9) Minimum current required for reliably triggering the protective devices.
10) The specified power losses are the maximum values for a utilization of 100%. The values are lower under normal operating conditions.
11) Longer cable lengths for specific configurations are available on request.
12) The power units connected in parallel are supplied as two transport units.
13) The cabinet height increases by
– 250 mm for degree of protection IP21
– 400 mm for degrees of protection IP23, IP43 and IP54
– 405 mm for options M13 and M78
|
SINAMICS G150 converter cabinet units, version A |
||||||||
---|---|---|---|---|---|---|---|---|---|
Parallel connection |
41‑1AA3 |
41‑4AA3 |
41‑5AA3 |
41‑8EA3 |
42‑0EA3 |
42‑2EA3 |
42‑4E A3 |
42‑7E A3 |
|
Line voltage |
660 ... 690 V 3 AC |
||||||||
Type rating |
|
|
|
|
|
|
|
|
|
|
kW |
1000 |
1350 |
1500 |
1750 |
1950 |
2150 |
2400 |
2700 |
|
kW |
900 |
1200 |
1350 |
1500 |
1750 |
1950 |
2150 |
2400 |
|
hp |
– |
– |
– |
– |
– |
– |
– |
– |
|
hp |
– |
– |
– |
– |
– |
– |
– |
– |
Output current |
|
|
|
|
|
|
|
|
|
|
A |
1070 |
1360 |
1500 |
1729 |
1948 |
2158 |
2413 |
2752 |
|
A |
1036 |
1314 |
1462 |
1720 |
1940 |
2150 |
2390 |
2685 |
|
A |
950 |
1216 |
1340 |
1547 |
1742 |
1930 |
2158 |
2463 |
Input current |
|
|
|
|
|
|
|
|
|
|
A |
1116 |
1424 |
1568 |
1800 |
2030 |
2245 |
2510 |
2865 |
|
A |
1708 |
2186 |
2406 |
2765 |
3115 |
3450 |
3860 |
4400 |
|
A |
2.8 |
2.8 |
3 |
4.7 |
4.7 |
4.7 |
4.7 |
6 |
Rated short-circuit current according to IEC 8) |
kA |
2 × 65 |
2 × 84 |
2 × 84 |
2 × 85 |
2 × 85 |
2 × 85 |
2 × 85 |
2 × 85 |
Minimum short-circuit current 9) |
A |
2 × 8400 |
2 × 10500 |
2 × 1800 |
2 × 1800 |
2 × 2000 |
2 × 2300 |
2 × 2500 |
2 × 3000 |
Power loss, max. 10) at 50 Hz 690 V |
kW |
21.3 |
26.6 |
29 |
35 |
38 |
40 |
46 |
52 |
Cooling air requirement |
m3/s |
1.56 |
2.96 |
2.96 |
3.67 |
3.67 |
3.67 |
3.67 |
5.15 |
Sound pressure level LpA (1 m) at 50/60 Hz |
dB |
75/78 |
75/78 |
75/78 |
75/78 |
75/78 |
75/78 |
75/78 |
75/78 |
Cable lengths between converter and motor 11) |
|
|
|
|
|
|
|
|
|
|
m |
300 |
300 |
300 |
300 |
300 |
300 |
300 |
300 |
|
m |
450 |
450 |
450 |
450 |
450 |
450 |
450 |
450 |
Dimensions |
|
|
|
|
|
|
|
|
|
|
mm |
2400 |
3200 |
3200 |
3600 |
3600 |
3600 |
3600 |
4400 |
|
mm |
2000 |
2000 |
2000 |
2000 |
2000 |
2000 |
2000 |
2000 |
|
mm |
600 |
600 |
600 |
600 |
600 |
600 |
600 |
600 |
Weight, approx. (degree of protection IP20, without options) |
kg |
1700 |
2620 |
2700 |
3010 |
3010 |
3070 |
3860 |
4580 |
Note: The power data in hp units is based on the NEC/CEC standards for the North American market.
For information on the line connection, motor connection and cabinet grounding, see Section Configuration.
1) Rated output of a typical 6-pole standard induction motor based on IL or IH at 3 AC 50 Hz 400 V, 500 V or 690 V.
2) Rated output of a typical 6-pole standard induction motor based on IL or I or H at 3 AC 60 Hz 460 V or 575 V.
3) The currents specified here are the total current of both converter sections.
4) The base-load current IL is based on a load cycle of 110% for 60 s or 150% for 10 s with a load cycle duration of 300 s. See Characteristic curves, Section Overload capability.
5) The base-load current IH is based on a duty cycle of 150% for 60 s or 160% for 10 s with a duty cycle duration of 300 s. See Characteristic curves, Section Overload capability.
6) The currents listed here are based on the rated output current.
7) If the drive control is to remain active after a main infeed failure, the converter must be externally supplied with 24 V DC.
The following must also be taken into account:
– CU320-2: 1 A
– TM31: 0.5 A
– AOP30: 0.2 A
– SMC: 0.6 A
– Current requirement of digital inputs/outputs.
8) In conjunction with the specified fuses or circuit breakers.
9) Minimum current required for reliably triggering the protective devices.
10) The specified power losses are the maximum values for a utilization of 100%. The values are lower under normal operating conditions.
11) Longer cable lengths for specific configurations are available on request.
12) The power units connected in parallel are supplied as two transport units.
13) The cabinet height increases by
– 250 mm for degree of protection IP21
– 400 mm for degrees of protection IP23, IP43 and IP54
– 405 mm for options M13 and M78
When ordering a converter with options, add the suffix "-Z" to the article number and then the order code(s) for the desired option(s).
Example:
6SL3710-1GE32-1CA3-Z
+M07+D60+...
See also ordering examples.
Available options |
Order code |
Version A |
Version C |
---|---|---|---|
Input-side options |
|||
Use in the first environment according to EN 61800‑3 |
L00 |
✓ |
– |
Clean Power version with integrated Line Harmonics Filter compact 2) |
L01 |
✓ |
– |
Line contactor (for currents ≤ 800 A for single connection) |
L13 |
✓ |
– |
Surge suppression |
L21 |
✓ |
– |
Scope of delivery without line reactor (for converters ≤ 500 kW) |
L22 |
✓ |
✓ |
Line reactor uk = 2% (for converters > 500 kW) |
L23 |
✓ |
✓ |
Main switch incl. fuses or circuit breakers |
L26 |
✓ |
– |
Quick start (for option L01) |
L76 |
✓ |
– |
EMC shield bus 3) (cable connection from below) |
M70 |
✓ |
✓ |
PE busbar 3) 6) (cable connection from below) |
M75 |
– |
✓ |
Output-side options |
|||
dv/dt filter compact plus Voltage Peak Limiter |
L07 |
✓ |
– |
Motor reactor |
L08 |
✓ |
– |
dv/dt filter plus Voltage Peak Limiter |
L10 |
✓ |
– |
Sine-wave filter (up to 250 kW at 380 ... 480 V, up to 132 kW at 500 ... 600 V) |
L15 |
✓ |
– |
EMC shield bus 3) (cable connection from below) |
M70 |
✓ |
✓ |
PE busbar 3) 6) (cable connection from below) |
M75 |
– |
✓ |
Motor protection and safety functions |
|||
EMERGENCY OFF pushbutton installed in the cabinet door |
L45 |
✓ |
– |
EMERGENCY OFF Category 0, 230 V AC or 24 V DC |
L57 |
✓ |
– |
EMERGENCY STOP Category 1, 230 V AC 4) |
L59 |
✓ |
– |
EMERGENCY STOP Category 1, 24 V DC 4) |
L60 |
✓ |
– |
Thermistor motor protection (alarm) |
L83 |
✓ |
– |
Thermistor motor protection (trip) |
L84 |
✓ |
– |
Pt100 evaluation unit |
L86 |
✓ |
– |
Insulation monitoring |
L87 |
✓ |
– |
Degree of protection increase |
|||
Degree of protection IP21 |
M21 |
✓ |
✓ |
Degree of protection IP23 |
M23 |
✓ |
✓ |
Degree of protection IP43 |
M43 |
✓ |
✓ |
Degree of protection IP54 |
M54 |
✓ |
✓ |
Mechanical options |
|||
Base 100 mm high, RAL 7022 |
M06 |
✓ |
✓ |
Cable-marshaling compartment 200 mm high, RAL 7035 |
M07 |
✓ |
✓ |
Line connection from above 2) |
M13 |
✓ |
– |
Motor connection from above 2) |
M78 |
✓ |
– |
Crane transport assembly (top-mounted) |
M90 |
✓ |
✓ |
Safety Integrated |
|||
Safety license for one axis |
K01 |
✓ |
– |
Additional SMC30 Sensor Module Cabinet-Mounted |
K52 |
✓ |
– |
Terminal module for controlling the "Safe Torque Off" and "Safe Stop 1" safety functions |
K82 |
✓ |
– |
TM54F Terminal Module |
K87 |
✓ |
– |
SBA Safe Brake Adapter, 230 V AC |
K88 |
✓ |
– |
Other options |
|||
CBC10 Communication Board |
G20 |
✓ |
✓ |
CBE20 Communication Board |
G33 |
✓ |
✓ |
TM150 temperature sensor evaluation unit |
G51 |
✓ |
✓ |
TM31 Terminal Module |
G60 |
✓ |
✓ |
Additional TM31 Terminal Module |
G61 |
✓ |
– |
TB30 Terminal Board |
G62 |
✓ |
✓ |
SMC30 Sensor Module Cabinet-Mounted |
K50 |
✓ |
✓ |
VSM10 Voltage Sensing Module |
K51 |
✓ |
– |
Auxiliary power supply, 230 V AC |
K74 |
✓ |
– |
CU320‑2 PN Control Unit |
K95 |
✓ |
✓ |
Connection for external auxiliary equipment |
L19 |
✓ |
– |
Cabinet lighting with service socket |
L50 |
✓ |
– |
Cabinet anti-condensation heating |
L55 |
✓ |
✓ |
Braking unit 25 kW (P20 power: 100 kW) |
L61 |
✓ |
– |
Braking unit 50 kW (P20 power: 200 kW) |
L62 |
✓ |
– |
Marking of all control cable conductor ends |
M91 |
✓ |
✓ |
Special cabinet paint finish 5) |
Y09 |
✓ |
✓ |
One-line label for system identification, 40 × 80 mm |
Y31 |
✓ |
✓ |
Two-line label for system identification, 40 × 180 mm |
Y32 |
✓ |
✓ |
Four-line label for system identification, 40 × 180 mm |
Y33 |
✓ |
✓ |
Documentation (standard: English/German) |
|||
Documentation, production flowchart: Created once |
B43 |
✓ |
✓ |
Documentation, production flowchart: Created every two weeks |
B44 |
✓ |
✓ |
Documentation, production flowchart: Updated every month |
B45 |
✓ |
✓ |
Additional documentation in German |
D00 |
✓ |
✓ |
Customer documentation (circuit diagram, terminal diagram, layout diagram) in DXF format |
D02 |
✓ |
✓ |
Customer documentation as hard copy |
D04 |
✓ |
✓ |
Preliminary version of customer documentation |
D14 |
✓ |
✓ |
Additional documentation in Russian |
D56 |
✓ |
✓ |
Documentation language: English/French |
D58 |
✓ |
✓ |
Documentation language: English/Spanish |
D60 |
✓ |
✓ |
Additional documentation in Italian |
D72 |
✓ |
✓ |
Additional documentation in English |
D76 |
✓ |
✓ |
Additional documentation in French |
D77 |
✓ |
✓ |
Additional documentation in Spanish |
D78 |
✓ |
✓ |
Documentation language: English/Italian |
D80 |
✓ |
✓ |
Additional documentation in Chinese |
D84 |
✓ |
✓ |
Documentation language English/Chinese |
D91 |
✓ |
✓ |
Documentation language English/Russian |
D94 |
✓ |
✓ |
Rating plate language (standard: English/German) |
|||
Rating plate data in English/French |
T58 |
✓ |
✓ |
Rating plate data in English/Spanish |
T60 |
✓ |
✓ |
Rating plate data in English/Italian |
T80 |
✓ |
✓ |
Rating plate data in English/Russian |
T85 |
✓ |
✓ |
Rating plate data in English/Chinese |
T91 |
✓ |
✓ |
Options specific to the chemical industry |
|||
NAMUR terminal block |
B00 |
✓ |
– |
Protective separation for 24 V supply (PELV) |
B02 |
✓ |
– |
Outlet for external auxiliary equipment (uncontrolled) |
B03 |
✓ |
– |
Options specific to the shipbuilding industry |
|||
Marine version |
M66 |
✓ |
✓ |
Individual certificate from Germanische Lloyd (GL) |
E11 |
✓ |
✓ |
Individual certificate from Lloyds Register (LR) |
E21 |
✓ |
✓ |
Individual certificate from Bureau Veritas (BV) |
E31 |
✓ |
✓ |
Individual certificate from Det Norske Veritas (DNV) |
E51 |
✓ |
✓ |
Individual certificate from American Bureau of Shipping (ABS) |
E61 |
✓ |
✓ |
Individual certificate from Chinese Classification Society (CCS) |
E71 |
✓ |
✓ |
Converter acceptance in presence of customer |
|||
Visual acceptance |
F03 |
✓ |
✓ |
Function test without connected motor |
F71 |
✓ |
✓ |
Function test with test bay motor under no-load conditions |
F75 |
✓ |
✓ |
Insulation test |
F77 |
✓ |
✓ |
Customer-specific acceptance inspections (on request) |
F97 |
✓ |
✓ |
Converter acceptance without the customer present |
|||
Function test without connected motor |
F72 |
✓ |
✓ |
Function test with test bay motor under no-load conditions |
F74 |
✓ |
✓ |
Insulation test |
F76 |
✓ |
✓ |
1) Applies to motor cable lengths < 100 m.
2) Not available for converters > 1500 kW with power units connected in parallel.
3) This option is listed for the input- and output-side options, but is only required once.
4) The stopping requirements must be taken into account with this option. Additional braking units may be required.
5) The order code Y.. requires data in plain text.
6) This option is contained as standard in version A.
✓ |
Option can be ordered |
– |
Option cannot be ordered |
Certain options are mutually exclusive. The tables below only provide an overview. Please refer to the descriptions of the individual options for a precise description of the options and other exclusions.
|
G20 |
G33 |
G51 |
G61 |
G62 |
K50 |
K51 |
K87 |
L00 |
L01 |
L13 |
L22 |
L23 |
L26 |
L57 |
L59 |
L60 |
L61 |
L62 |
L86 |
L87 |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
G20 |
|
– |
✓ |
✓ |
– |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
G33 |
– |
|
✓ |
✓ |
– |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
G51 |
✓ |
✓ |
|
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
– |
✓ |
G61 |
✓ |
✓ |
✓ |
|
✓ |
✓ |
✓ |
4) |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
G62 |
– |
– |
✓ |
✓ |
|
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
K50 |
✓ |
✓ |
✓ |
✓ |
✓ |
|
– |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
K51 |
✓ |
✓ |
✓ |
✓ |
✓ |
– |
|
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
K87 |
✓ |
✓ |
✓ |
4) |
✓ |
✓ |
✓ |
|
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
L00 |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
|
✓ |
✓ |
– |
1) |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
– |
L01 |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
|
✓ |
– |
– |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
L13 |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
|
✓ |
✓ |
2) |
3) |
3) |
3) |
✓ |
✓ |
✓ |
✓ |
L22 |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
– |
– |
✓ |
|
– |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
L23 |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
1) |
– |
✓ |
– |
|
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
L26 |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
2) |
✓ |
✓ |
|
3) |
3) |
3) |
✓ |
✓ |
✓ |
✓ |
L57 |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
3) |
✓ |
✓ |
3) |
|
– |
– |
✓ |
✓ |
✓ |
✓ |
L59 |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
3) |
✓ |
✓ |
3) |
– |
|
– |
✓ |
✓ |
✓ |
✓ |
L60 |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
3) |
✓ |
✓ |
3) |
– |
– |
|
✓ |
✓ |
✓ |
✓ |
L61 |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
|
– |
✓ |
✓ |
L62 |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
– |
|
✓ |
✓ |
L86 |
✓ |
✓ |
– |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
|
✓ |
L87 |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
– |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
|
1) For converters ≤ 500 kW / 700 hp, the line reactor (order code L23) is included in the converter scope of delivery. For converters > 500 kW / 700 hp, option L23 must be ordered separately when the converter is to be operated on line supplies with high short-circuit power (RSC > 20) or when a line filter is used (option L00).
2) Combination L13/L26 only possible for currents < 800 A. As of 800 A, circuit breakers are used that also include the function of options L13 and L26.
3) The options L57, L59 and L60 always require electrical separation from the line supply, this means for converters in a single circuit, for converter currents ≤ 800 A, option L13 and for converter currents > 800 A, option L26. For converters with power units connected in parallel, electrical separation from the line supply is included as standard.
4) A combination of options G61 and K87 as a special version is available on request.
✓ |
Options can be combined |
– |
Options are mutually exclusive |
|
E11 |
E21 |
E31 |
E51 |
E61 |
E71 |
L00 |
L01 |
L07 |
L08 |
L10 |
L15 |
M06 |
M07 |
M13 |
M21 |
M23 |
M43 |
M54 |
M66 |
M70 |
M78 |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
E11 |
|
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
– |
1) |
✓ |
✓ |
✓ |
✓ |
✓ |
E21 |
✓ |
|
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
– |
1) |
✓ |
✓ |
✓ |
✓ |
✓ |
E31 |
✓ |
✓ |
|
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
– |
1) |
✓ |
✓ |
✓ |
✓ |
✓ |
E51 |
✓ |
✓ |
✓ |
|
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
– |
1) |
✓ |
✓ |
✓ |
✓ |
✓ |
E61 |
✓ |
✓ |
✓ |
✓ |
|
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
– |
1) |
✓ |
✓ |
✓ |
✓ |
✓ |
E71 |
✓ |
✓ |
✓ |
✓ |
✓ |
|
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
– |
1) |
✓ |
✓ |
✓ |
✓ |
✓ |
L00 |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
|
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
2) |
✓ |
L01 |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
|
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
– |
✓ |
✓ |
L07 |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
|
– |
– |
– |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
– |
L08 |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
– |
|
– |
– |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
– |
L10 |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
– |
– |
|
– |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
– |
L15 |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
– |
– |
– |
|
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
– |
M06 |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
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✓ |
✓ |
|
– |
✓ |
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M07 |
✓ |
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– |
|
✓ |
✓ |
✓ |
✓ |
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✓ |
✓ |
M13 |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
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✓ |
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✓ |
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|
– |
✓ |
✓ |
✓ |
✓ |
3) |
✓ |
M21 |
– |
– |
– |
– |
– |
– |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
– |
|
– |
– |
– |
– |
✓ |
– |
M23 |
1) |
1) |
1) |
1) |
1) |
1) |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
– |
|
– |
– |
1) |
✓ |
✓ |
M43 |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
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– |
– |
|
– |
✓ |
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M54 |
✓ |
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– |
– |
– |
|
✓ |
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M66 |
✓ |
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– |
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– |
1) |
✓ |
✓ |
|
✓ |
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M70 |
✓ |
✓ |
✓ |
✓ |
✓ |
✓ |
2) |
✓ |
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3) |
✓ |
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|
3) |
M78 |
✓ |
✓ |
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– |
– |
– |
– |
✓ |
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– |
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✓ |
3) |
|
1) Option M66 includes option M23.
2) Option L00 includes option M70.
3) If the line connection (option M13) and the motor connection (option M78) are from above, the EMC shield bus (option M70) is not required in the lower cabinet area.
✓ |
Options can be combined |
– |
Options are mutually exclusive |
|
T58 |
T60 |
T80 |
T85 |
T91 |
---|---|---|---|---|---|
T58 |
|
– |
– |
– |
– |
T60 |
– |
|
– |
– |
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T80 |
– |
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|
– |
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T85 |
– |
– |
– |
|
– |
T91 |
– |
– |
– |
– |
|
Example 1
Task:
A converter cabinet unit is required to control the fan speed for a 380 kW fan drive connected to an existing 400 V MCC outgoing feeder. The rated speed of the fan is 975 rpm. Due to the prevailing ambient conditions, the converter must be mounted on a 100 mm cabinet base and have IP54 degree of protection. The installation altitude is < 1000 m above sea level, the ambient temperature is 45 °C.
Solution:
Because an MCC outgoing feeder already exists, line connection components, such as main switch, line contactor and line fuses, can be omitted and the space-saving version C can be selected. If we take into account the derating factors for the IP54 degree of protection and the increased ambient temperature, a 450 kW, 400 V converter cabinet unit with options
M06 (cabinet base 100 mm) and
M54 (IP54 degree of protection) must be selected for this constellation.
The ordering data is as follows:
6SL3710-1GE38-4CA3-Z
+M06 +M54
Example 2
Task:
A 280 kW pump to control pressure compensation is to be supplied via a converter for a completely new district heating pumping station. A 690 V supply is available. The installation altitude is 350 m above sea level and the ambient temperature is 40 °C. The rated speed of the pump is 740 rpm. The pump unit and motor are located in an unmanned substation, so the winding temperature of the motor must be monitored by PT100 resistance thermometers and evaluated by the converter. The color of the converter cabinet units is to be RAL 3002.
Solution:
A converter cabinet unit with 315 kW, 690 V in the version A with the following options should be selected:
L26 (main switch including fuses),
L13 (line contactor),
L86 (Pt100 evaluation unit) and
Y09 (special cabinet paint finish).
The ordering data is as follows:
6SL3710-1GH33-3AA3-Z
+L26 +L13 +L86 +Y09
cabinet color RAL 3002
Further descriptions of the options are provided in the SINAMICS Low Voltage Engineering Manual.
Exclusion list with other options:
The following restrictions and exclusions applicable to the NAMUR terminal block B00 with regard to other available options must be taken into account.
Remark on the option |
Reason |
---|---|
L45, L57, L59, L60 |
An EMERGENCY OFF Category 0 is already provided in the NAMUR version. |
L83, L84 |
A thermistor evaluation unit (trip) is already included as standard with option B00. |
L19 |
Alternatively, option B03 can be selected. This means that a reduced scope is available for external auxiliaries. |
L87 |
The insulation monitor monitors the complete electrically coupled network. This combination is available on request. An insulation monitor can also be provided on site. |
G60 |
A TM31 Terminal Module is already included as standard with option B00. |
With options such as L50, L55, L86, the connection is made as described in the standard. There is no wiring to the NAMUR terminal block.
Notice:
In addition to option B00 for supply disconnection, option L13 for currents ≤ 800 A or option L26 for currents > 800 A must be ordered. For converters with power units connected in parallel, electrical separation from the line supply is included as standard.
The terminal block has been designed and implemented in accordance with the requirements and guidelines of the Standards Working Group for Instrumentation and Control in the Chemical Industry (NAMUR Recommendation NE37), i.e. certain functions of the device are assigned to specified terminals. The inputs and outputs connected to the terminals fulfill PELV requirements ("protective extra-low voltage with protective separation").
The terminal block and associated functions have been reduced to the necessary minimum. Unlike the NAMUR recommendation, optional terminals are not available.
Terminal |
Meaning |
Default |
Remark |
---|---|---|---|
10 |
DI |
ON (dynamic) / |
The effective mode can be encoded using a wire jumper at terminal -A1-400:9; 10. |
11 |
DI |
OFF (dynamic) |
|
12 |
DI |
Faster |
|
13 |
DI |
Slower |
|
14 |
DI |
RESET |
|
15 |
DI |
Interlock |
|
16 |
DI |
Counter-clockwise |
"0" signal for CW rotating field |
17, 18 |
|
Supply disconnection |
EMERGENCY OFF circuit |
30, 31 |
|
Ready |
Relay output (NO contact) |
32, 33 |
|
Motor is turning |
Relay output (NO contact) |
34 |
DO (NO) |
Fault |
Relay output (changeover contact) |
35 |
DO (COM) |
||
36 |
DO (NC) |
||
50, 51 |
AI |
Speed setpoint |
|
60, 61 |
AO |
Motor frequency |
|
62, 63 |
AO |
Motor current |
Motor current is default setting; can be reparameterized for other variables |
The 24 V supply is provided on the plant side via terminals -A1-X2:1-3 (fused in the converter with 1 A). It must be ensured that the PELV safety requirements are fulfilled (protective extra-low voltage with protective separation).
Terminal |
Meaning |
|
---|---|---|
1 |
M |
Reference conductor |
2 |
P24 |
24 V DC supply |
3 |
P24 |
24 V DC outgoing feeder |
For temperature monitoring of explosion-proof motors, option B00 includes a PTC thermistor evaluation unit. Exceeding the limit value causes a shutdown. The associated PTC sensor is connected to terminal -A1-X3:90, 91.
Terminal |
Meaning |
|
---|---|---|
90, 91 |
AI |
Connection of PTC sensor |
In parallel to operation via the NAMUR terminal block, there is also the option to operate the converter via the communications interface provided as standard on the CU320‑2 Control Unit. The PROFIdrive profile "Process engineering" employed in the chemical industry can be selected by macros.
If no protective separation for 24 V supply (PELV) is available at the customer site, this option is used to provide a second power supply to guarantee compliance with the PELV voltage. (Terminal assignments as for option B00, 24 V supply at terminals -X1:1, 2, 3 is not required)
Note:
Option B02 is only possible in conjunction with option B00.
If a motor fan is to be supplied with power from the plant, option B03 provides an uncontrolled external outgoing feeder with a 10 A fuse. As soon as the supply voltage is present at the converter input, a voltage is also present at these terminals. This corresponds to the converter input voltage (U = Uline). You must take this into account when configuring an external fan.
Terminal |
Meaning |
---|---|
1, 2, 3, PE |
Outgoing feeder for external auxiliary equipment |
Note:
Option B03 is only possible in conjunction with option B00.
Production flowcharts are provided with options B43, B44 and B45. After the order has been clarified, these are e-mailed as a dual language (English/German) PDF file.
Order code |
Description |
---|---|
B43 |
Documentation, production flowchart: Created once |
B44 |
Documentation, production flowchart: Updated every two weeks |
B45 |
Documentation, production flowchart: Updated every month |
When options D00, D56, D72, D76, D77, D78 and D84 are selected, additional documentation is supplied in the appropriate language.
Order code |
Description |
---|---|
D00 |
German |
D56 |
Russian |
D72 |
Italian |
D76 |
English |
D77 |
French |
D78 |
Spanish |
D84 |
Chinese |
This option can be used to order documents such as circuit diagrams, terminal diagrams, layout diagrams, and dimension drawings in DXF format, in order to process them further in CAD systems, for example.
Device documentation is supplied electronically on a CD-ROM as standard. If the customer also requires a hard copy of the documentation and selects option D04, the following documents will be supplied in a folder with the converter:
Regardless of whether option D04 is selected, hard copies of the safety and transportation guidelines, a check list and a registration form are always supplied.
If documents such as circuit diagrams, terminal diagrams, layout diagrams and dimensional drawings are required in advance for system engineering, a preliminary copy of the relevant documentation can be ordered with the converter. These documents are then supplied electronically a few working days following receipt of the order. If the order includes options that fall outside the scope of standard delivery, these will not be covered by the documentation due to the obvious time constraints. The system-specific documentation is supplied to the customer via e-mail in the desired language (standard is English/German, for other languages, see options for the documentation). The recipient's e-mail address must be specified with the order for this purpose. If option D02 is selected at the same time, the documents are provided in the DXF format, otherwise they are sent in PDF format. In the e-mail, the recipient is also provided with a link for downloading general documentation which is not order-specific such as operating instructions, manual and commissioning guide.
Order code |
Language |
---|---|
D58 |
English/French |
D60 |
English/Spanish |
D80 |
English/Italian |
D91 |
English/Chinese |
D94 |
English/Russian |
Note:
If a documentation option is not selected, the relevant documentation is supplied as standard in English/German.
The individual certification of the converter by the relevant certification body contains the expansions described in option M66.
Order code |
Description |
---|---|
E11 |
Individual certificate from Germanische Lloyd (GL) |
E21 |
Individual certificate from Lloyds Register (LR) |
E31 |
Individual certificate from Bureau Veritas (BV) |
E51 |
Individual certificate from Det Norske Veritas (DNV) |
E61 |
Individual certificate from American Bureau of Shipping (ABS) |
E71 |
Individual certificate from Chinese Classification Society (CCS) |
Note:
It is not possible to combine several individual certificates.
Option |
Description |
---|---|
F03 |
Visual acceptance The tests are carried out with the converter de-energized. The following is included in the scope of the acceptance tests:
|
F71, F72 |
Function test without connected motor After the visual acceptance with the converter switched off, the converter is connected to rated voltage. No current at the converter output end. The following is included in the scope of the acceptance tests:
|
F74, F75 |
Function test with test bay motor under no-load conditions After the visual acceptance with the converter switched off, the converter is connected to rated voltage. A small current flows at the converter output end in order to operate the test bay motor under no-load conditions. The following is included in the scope of the acceptance tests:
|
F76, F77 |
Acceptance of the converter insulation test The following is included in the scope of the acceptance tests:
|
F97 |
Customer-specific system acceptance tests (on request) If acceptance tests are desired which are not covered by the options F03, F71/F72, F74/F75 or F76/F77, customer-specific acceptance tests / supplementary tests can be ordered using order code F97 on request and following technical clarification. |
The CBC10 Communication Board is used to connect the CU320‑2 Control Unit and thus the SINAMICS G150 to the CAN (Controller Area Network) protocol. The associated driver software fulfils the standards of the following CANopen specification of the CiA organization (CAN in Automation):
- Communication profiles according to DS 301The CBC10 Communication Board is inserted into the option slot on the CU320‑2 Control Unit. The CAN interface on the CBC10 has two SUB‑D connections for input and output.
For a description of the CBC10 Communication Board, see SINAMICS G130 converter built-in units, Supplementary system components.
The CBE20 Communication Board is required when:
- A SINAMICS G130 or SINAMICS G150 converter, equipped with a CU320‑2 DP (PROFIBUS) Control Unit, is to be connected to a PROFINET IO networkWith the CBE20 Communication Board, a SINAMICS G130 or a SINAMICS G150 is a PROFINET IO device in the sense of PROFINET and offers the following functions:
- PROFINET IO deviceThe CBE20 Communication Board is inserted into the option slot of the CU320‑2 Control Unit.
For a description of the CBE20 Communication Board, see SINAMICS G130 converter built-in units, Supplementary system components.
The TM150 Terminal Module is a DRIVE‑CLiQ component that is used to acquire and evaluate data from several temperature sensors. The temperature is measured in a temperature range from -99 °C to +250 °C for the following temperature sensors:
- Pt100 (with monitoring for wire breakage and short-circuit)For the temperature sensor inputs, for each terminal block the evaluation can be parameterized for 1 × 2-wire, 2 × 2-wire, 3-wire or 4-wire. There is no galvanic isolation in the TM150 Terminal Module.
A maximum of 12 temperature sensors can be connected to the TM150 Terminal Module.
For a description of the TM150 Terminal Module, see SINAMICS G130 converter built-in units, Supplementary system components.
The TM31 Terminal Module is used to extend the customer terminals on the CU320‑2 Control Unit.
The following additional interfaces are available:
- 8 digital inputsTo simplify configuration and commissioning of the drive, the optional TM31 Terminal Module can already be preset to a variety of factory settings, which can then be selected during commissioning.
For further information, please refer to the SINAMICS Low Voltage Engineering Manual.
For a description of the TM31 Terminal Module, see SINAMICS G130 converter built-in units, Supplementary system components.
With option G61, the number of digital inputs/outputs, as well as the number of analog inputs/outputs in the drive system can be expanded using a second TM31 Terminal Module (in addition to the TM31 Terminal Module that can be selected using option G60).
Note:
Option G61 requires option G60.
For a description of the TM31 Terminal Module, see SINAMICS G130 converter built-in units, Supplementary system components.
The TB30 Terminal Board is inserted into the option slot of the Control Unit and offers the possibility of expanding the CU320‑2 Control Unit by four digital inputs/outputs each as well as two analog inputs/outputs each.
Note:
Option G62 cannot be combined with options G20 (CBC10 communication board) or G33 (CBE20 communication board).
For a description of the TB30 Terminal Board, see SINAMICS G130 converter built-in units, Supplementary system components.
The Safety Integrated basic functions do not require a license. However, the Safety Integrated extended functions require a license for each axis equipped with safety functions. It is irrelevant which safety functions are used and how many. Option K01 contains the license for one axis.
Subsequent licensing is possible in the Internet via the WEB License Manager by generating a license key:
http://www.siemens.com/automation/license
The SMC30 Sensor Module Cabinet-Mounted can be used to evaluate the encoders of motors without a DRIVE‑CLiQ interface. External encoders can also be connected via the SMC30.
The following encoder signals can be evaluated:
- Incremental encoders TTL/HTL with and without wire break detection (wire break detection is only available with bipolar signals)The motor temperature can also be measured using KTY84‑130 or PTC thermistors.
For a description of the SMC30 Sensor Module Cabinet-Mounted, see SINAMICS G130 converter built-in units, Supplementary system components.
The VSM10 Voltage Sensing Module is used to measure the voltage characteristic on the motor side, so that the following function can be implemented:
- Operation of a permanent-magnet synchronous motor without encoder with the requirement to be able to connect to a motor that is already running (flying restart function).For a description of the VSM10 Voltage Sensing Module Cabinet-Mounted, see SINAMICS G130 converter built-in units, Supplementary system components.
With option K50, the converter cabinet contains an SMC30 Sensor Module Cabinet-Mounted. An additional SMC30 Sensor Module enables reliable actual-value acquisition when using Safety Integrated extended functions (requires a license: Option K01).
If there is no 230 V AC power supply in the plant, option K74 can be used to provide a cabinet-internal auxiliary power supply for the required auxiliary voltages of the external control circuits of the cabinet unit. The auxiliary voltages are generated by a transformer.
Note:
If there is no 230 V AC power supply in the plant, it is essential to select option K74 in order to ensure proper functioning of the following SINAMICS G150 cabinet units:
- Type 6SL3710-2...Options L50 and L55 always require an external supply voltage and must not be supplied via option K74.
The Terminal Module is used to control the "Safety Integrated basic functions" with isolation
- Safe Torque Off (STO) andover a wide voltage range from DC/AC 24 V to 240 V (terminology according to IEC 61800‑5‑2).
As a consequence, the STO and SS1 safety functions can be flexibly controlled by the plant signal voltages.
The integrated safety functions, starting from the Safety Integrated (SI) input terminals of the components (Control Unit and Power Module), satisfy the requirements of EN 61800‑5‑2, EN 60204‑1, DIN EN ISO 13849‑1 Category 3 for Performance Level (PL) d and IEC 61508 SIL 2.
With option K82, the requirements specified in EN 61800‑5‑2, EN 60204‑1, DIN EN ISO 13849‑1 Category 3 for Performance Level (PL) d and IEC 61508 SIL 2 are fulfilled.
The Safety Integrated functions using option K82 are only available in conjunction with certified components and software versions.
The Safety Integrated functions of SINAMICS are generally certified by independent institutes. An up-to-date list of certified components is available on request from your local Siemens office.
The TM54F Terminal Module is a terminal expansion module with safe digital inputs and outputs for controlling the Safety Integrated functions.
The TM54F provides four fail-safe digital outputs and ten fail-safe digital inputs. A fail-safe digital output consists of one 24 V DC switching output, one output switching to ground and one digital input to check the switching state. A fail-safe digital input consists of two digital inputs.
For a description of the TM54F Terminal Module, see SINAMICS G130 converter built-in units, Supplementary system components.
Safe Brake Control (SBC) is a safety function that is used in safety-related applications. In the no-current state, the brake acts on the drive motor using spring force. The brake is released when current flows in it (low active).
The SBA Safe Brake Adapter is installed in the converter cabinet in the factory. An infeed is connected to terminal -X12 on the SBA Safe Brake Adapter for the power supply. For control, a connection is also made between the SBA and the Control Interface Module in the factory using a cable harness.
On the plant side, to control the brake, a connection must be made between terminal -X14 on the SBA Safe Brake Adapter and the brake.
For a description of the SBA Safe Brake Adapter, see SINAMICS G130 converter built-in units, Supplementary system components.
Instead of the CU320‑2 DP Control Unit (PROFIBUS) supplied as standard, the converter is supplied with a CU320‑2 PN (PROFINET).
For a description of the CU320‑2 Control Unit, see SINAMICS G130 converter built-in units, Supplementary system components.
To limit the emitted interference, the converters are equipped as standard with a radio interference suppression filter that conforms to the limits defined in Category C3. SINAMICS G150 converters equipped with a line filter also meet the limits for use in the first environment (Category C2) according to EN 61800‑3 1).
SINAMICS G150 units comply with the noise immunity requirements defined in this standard for the first and second environments.
In conjunction with line reactors, line filters also limit the conducted interference emitted by the Power Modules to the limit values of Category C2 defined in product standard EN 61800‑3. For converter power ratings >500 kW, option L23 must be additionally ordered (not required when option L01 is selected).
To allow the power cable shield to be connected in conformance with EMC requirements, an additional EMC shield bus (option M70) is installed at the converter input and output. A separate order is not required in this case.
1) Applies to motor cable lengths < 100 m.
Instead of the line reactor, a Line Harmonics Filter is integrated in the control cabinet; this minimizes the harmonics that occur due to the principle of operation. As a consequence, the unit fully complies with the limit values stipulated in standard IEEE 519: 1992 without any exceptions (precondition: uk ≤ 5% or RSC ≥ 20).
Option L01 always requires electrical separation from the line supply, i.e. for converters in a single connection for converter currents ≤ 800 A, option L13 and for converter currents > 800 A, option L26. For converters with power units connected in parallel, electrical separation from the line supply is included as standard.
SINAMICS G150 Clean Power with integrated Line Harmonics Filter is available for power ratings up to 1500 kW in all available degrees of protection up to IP54 (see options M21 to M54).
Notice:
When using option L01 on 60 Hz line supplies, a restricted voltage tolerance of +8% applies!
Note:
Option L01 is not available for converters > 1500 kW with power units connected in parallel and cannot be combined with the following options:
- L22 (without line reactor)Power loss, width and weight of the SINAMICS G150 Clean Power converter cabinet units
SINAMICS G150 Clean Power 6SL3710-... |
Type rating |
Power loss |
Width |
Weight |
---|---|---|---|---|
Z = +L01 |
kW |
kW |
mm |
kg |
380 ... 480 V 3 AC |
|
|
|
|
1GE32-1AA3-Z |
110 |
5.36/4.52 |
1200 |
685 |
1GE32-6AA3-Z |
132 |
6.26/5.34 |
1200 |
685 |
1GE33-1AA3-Z |
160 |
7.38/6.57 |
1200 |
940 |
1GE33-8AA3-Z |
200 |
8.28/7.17 |
1400 |
940 |
1GE35-0AA3-Z |
250 |
10.03/9.01 |
1400 |
955 |
1GE36-1AA3-Z |
315 |
12.77/12.2 |
1800 |
1115 |
1GE37-5AA3-Z |
400 |
15.22/14.5 |
1800 |
1170 |
1GE38-4AA3-Z |
450 |
15.72/15 |
1800 |
1200 |
1GE41-0AA3-Z |
560 |
22.07/21.45 |
2200 |
1580 |
2GE41-1AA3-Z |
630 |
25.34/24.4 |
3600 |
2430 |
2GE41-4AA3-Z |
710 |
30.24/29 |
3600 |
2550 |
2GE41-6AA3-Z |
900 |
31.14/30 |
3600 |
2970 |
500 ... 600 V 3 AC |
|
|
|
|
1GF31-8AA3-Z |
110 |
6.93/6.5 |
1200 |
705 |
1GF32-2AA3-Z |
132 |
7.33/6.9 |
1200 |
705 |
1GF32-6AA3-Z |
160 |
9.68/8.95 |
1200 |
755 |
1GF33-3AA3-Z |
200 |
10.78/9.95 |
1200 |
755 |
1GF34-1AA3-Z |
250 |
13.97/13.1 |
1800 |
1130 |
1GF34-7AA3-Z |
315 |
13.67/13.9 |
1800 |
1130 |
1GF35-8AA3-Z |
400 |
16.07/16.2 |
1800 |
1270 |
1GF37-4AA3-Z |
500 |
19.32/19.6 |
2200 |
1730 |
1GF38-1AA3-Z |
560 |
20.72/20.9 |
2200 |
1730 |
2GF38-6AA3-Z |
630 |
27.14/27.8 |
3600 |
2460 |
2GF41-1AA3-Z |
710 |
31.94/32.4 |
3600 |
2460 |
2GF41-4AA3-Z |
1000 |
37.04/39.2 |
4400 |
3780 |
660 ... 690 V 3 AC |
|
|
|
|
1GH28-5AA3-Z |
75 |
3.71 |
1200 |
655 |
1GH31-0AA3-Z |
90 |
4.11 |
1200 |
655 |
1GH31-2AA3-Z |
110 |
4.96 |
1200 |
695 |
1GH31-5AA3-Z |
132 |
5.06 |
1200 |
695 |
1GH31-8AA3-Z |
160 |
6.93 |
1200 |
935 |
1GH32-2AA3-Z |
200 |
7.33 |
1200 |
935 |
1GH32-6AA3-Z |
250 |
9.68 |
1200 |
975 |
1GH33-3AA3-Z |
315 |
10.78 |
1200 |
975 |
1GH34-1AA3-Z |
400 |
13.97 |
1800 |
1150 |
1GH34-7AA3-Z |
450 |
14.97 |
1800 |
1150 |
1GH35-8AA3-Z |
560 |
18.17 |
1800 |
1250 |
1GH37-4AA3-Z |
710 |
20.12 |
2200 |
1900 |
1GH38-1AA3-Z |
800 |
21.32 |
2200 |
1940 |
2GH41-1AA3-Z |
1000 |
36.04 |
3600 |
2560 |
2GH41-4AA3-Z |
1350 |
39.84 |
4400 |
3780 |
2GH41-5AA3-Z |
1500 |
42.24 |
4400 |
3860 |
1)Associated voltages for 50 Hz/60 Hz, see Section Technical specifications.
dv/dt filters compact plus VPL (Voltage Peak Limiter) limit the voltage rate-of-rise dv/dt to values of < 1600 V/μs and the typical voltage peaks to the following values in accordance with the limit value curve A according to IEC 60034‑25: 2007:
- < 1150 V at Uline < 575 VThe dv/dt filter compact plus VPL functionally consists of two components that are supplied as a compact mechanical unit, the dv/dt reactor and the voltage limiting network (VPL), which limits voltage peaks and feeds back the energy to the DC link. It is so compact that it can be completely integrated into the cabinet, even for high power ratings. A supplementary cabinet is not required.
By using a dv/dt filter compact plus VPL, standard motors with standard insulation and without insulated bearings can be used with supply voltages up to 690 V in converter operation.
dv/dt filters compact plus VPL are designed for the following maximum motor cable lengths:
- Shielded cables: 100 m (e.g. Protodur NYCWY)For longer cable lengths (> 100 m shielded, >150 m unshielded), the dv/dt filter plus VPL (option L10) should be used.
Notice:
- Operation with output frequencies < 10 Hz is permissible for max. 5 min.The appropriate information in the SINAMICS Low Voltage Engineering Manual should also be carefully observed.
Note:
Option L07 cannot be combined with the following options:
- L08 (motor reactor)Motor reactors reduce the voltage load on the motor windings by reducing the voltage gradients at the motor terminals that occur during converter operation. At the same time, the capacitive charge/discharge currents that place an additional load on the converter output when long motor cables are used, are reduced. The maximum permissible output frequency when a motor reactor is used is 150 Hz.
Motor reactors are designed for the following maximum motor cable lengths:
- Shielded cables: 300 m (e.g. Protodur NYCWY)Note:
Option L08 cannot be combined with the following options:
- L07 (dv/dt filter compact plus VPL)dv/dt filters plus VPL (Voltage Peak Limiter) limit the voltage rate-of-rise dv/dt to values < 500 V/μs and the typical voltage peaks to the following values in accordance with the limit value curve according to IEC/TS 60034‑17: 2006:
- < 1000 V at Uline < 575 VThe dv/dt filter plus VPL functionally consists of two components, the dv/dt reactor and the voltage limiting network (VPL), which limits voltage peaks and feeds the energy back to the DC link.
Depending on the converter output rating, option L10 can be accommodated in the converter cabinet unit or an additional cabinet of 400 mm or 600 mm width is required.
Voltage range |
Installation of the dv/dt filter plus VPL within the converter cabinet unit |
Installation of the dv/dt filter plus VPL in an additional cabinet |
---|---|---|
V |
kW |
kW |
380 ... 480 |
110 ... 250 |
315 ... 900 |
500 ... 600 |
110 ... 200 |
250 ... 1000 |
660 ... 690 |
75 ... 315 |
400 ... 2700 |
By using a dv/dt filter plus VPL, standard motors with standard insulation and without insulated bearings can be used with supply voltages up to 690 V in converter operation.
dv/dt filters plus VPL are designed for the following maximum motor cable lengths:
- Shielded cables: 300 m (e.g. Protodur NYCWY)For cable lengths < 100 m shielded or < 150 m unshielded, the dv/dt filter compact plus VPL (option L07) can be advantageously used.
The appropriate information in the SINAMICS Low Voltage Engineering Manual should also be carefully observed.
Note:
Option L10 cannot be combined with the following options:
- L07 (dv/dt filter compact plus VPL)SINAMICS G150 converter cabinet units in a single connection do not have a line contactor as standard. Option L13 is required if a switching element is required for disconnecting the cabinet from the supply (required for EMERGENCY OFF). The contactor is controlled and powered inside the converter. For devices with rated input currents > 800 A in single connection, the function of option L13 is provided by option L26.
Note:
For converters with power units connected in parallel, the line contactor is included as standard.
Terminal |
Meaning |
---|---|
4 |
Checkback contact (NO contact), contactor closed |
5 |
Checkback contact (NC contact), contactor closed |
6 |
Common potential |
Sine-wave filters are available in the voltage range 380 V to 480 V up to a type rating of 250 kW, and in the voltage range 500 V to 600 V up to a type rating of 132 kW.
The sine-wave filter at the converter output supplies almost perfect sinusoidal voltages to the motor so that standard motors can be used without special insulation and without insulated bearings. The sine-wave filter also reduces the converter-related supplementary motor noise. The maximum permissible motor supply cable length is limited to 300 m.
Notice:
In conjunction with the option L15, the pulse frequency of the converter must be increased. This reduces the power available at the converter output (for the derating factor, see SINAMICS Low Voltage Engineering Manual). The modulation depth of the output voltage decreases to approx. 85% (380 V to 480 V) or approx. 83% (500 V to 600 V). The maximum output frequency is 150 Hz (for 380 V to 480 V) or 115 Hz (for 500 V to 600 V). It should be noted that the reduced voltage at the motor terminals compared to the rated motor voltage means that the motor switches to field weakening mode earlier.
Note:
Option L15 cannot be combined with the following options:
- L07 (dv/dt filter compact plus VPL)An outgoing, controlled feeder fused with max. 10 A for external auxiliary equipment (e.g. motor external fan).
The voltage is tapped at the converter input upstream of the main contactor / circuit breaker and, therefore, has the same level as the supply voltage.
The outgoing feeder can be controlled internally by the converter or externally.
Terminal |
Meaning |
Range |
---|---|---|
1 |
L1 |
380 ... 690 V AC |
2 |
L2 |
380 ... 690 V AC |
3 |
L3 |
380 ... 690 V AC |
11 |
Contactor control |
230 V AC |
12 |
Contactor control |
230 V AC |
13 |
Feedback signal, circuit breaker |
230 V AC / 0.5 A; |
14 |
Feedback signal, circuit breaker |
230 V AC / 0.5 A; |
15 |
Feedback signal, contactor |
230 V AC / 6 A |
16 |
Feedback signal, contactor |
230 V AC / 6 A |
PE |
PE |
|
In ungrounded IT systems, the line voltage is not permanently connected to the ground potential because of the missing ground connection of the supply network. Therefore, when a ground fault occurs during operation, a voltage against ground increased by a factor of 2 can occur. For this reason, it is recommended that a surge suppression against ground be installed for operation on IT systems. The surge suppression option includes the installation of line-side surge arresters and upstream fuses for each system phase. The signaling contacts of the surge arresters are connected in series for the monitoring and connected to a customer interface.
Note:
Option L21 does not include the installation of an insulation monitor for the IT system. An insulation monitor should always be ordered separately as option L87 when the supplying IT system is not monitored at another position (e.g. at the transformer outgoing feeder). Only one insulation monitor can be used in each galvanically coupled network.
Option L21 also does not include the factory-side removal of the metal bracket which establishes the connection to ground of the radio interference suppression filter installed as standard. The metal bracket should therefore be removed during the installation or commissioning of the converter if the device is to be operated on an ungrounded IT system.
The line reactor is included as standard in converters up to 500 kW. For converter power ratings > 500 kW, including the parallel connections, the line reactor (uK = 2%) is optionally available, as in this power range, the converter is often connected to the medium-voltage line supply via transformers that are adapted to the converter rating.
A line reactor is needed for high short-circuit power levels, partly to protect the actual converter against excessive harmonic currents, and thus against overload, and partly to limit the line harmonics to the permissible values. The harmonic currents are limited by the complete inductance comprising the line reactor and line supply cable inductance. Line reactors can be omitted if the line supply cable inductance is increased sufficiently, i.e. the RSC value must be sufficiently small.
RSC = Relative Short-Circuit power: Ratio of short-circuit power SK line at the supply connection point to fundamental apparent output Sconv of the connected converters (according to EN 50178/VDE 0160).
The following applies for SINAMICS G150 converter cabinet units:
Type rating |
Line reactor can be omitted |
Line reactor required |
||
---|---|---|---|---|
kW |
For RSC |
Order code (option) |
For RSC |
Order code (option) |
< 200 |
≤ 43 |
L22 |
> 43 |
– |
200 ... 500 |
≤ 33 |
L22 |
> 33 |
– |
≥ 500 |
≤ 20 |
– |
> 20 |
L23 |
It is recommended that a line reactor is always connected on the line side of the converter, as in practice, it is often not known on which supply configuration individual converters are to be operated, i.e. which supply short-circuit power is present at the converter connection point.
The line reactor can only be omitted (option L22) if the values for RSC are lower than those shown in the table. This is the case, as shown in the following diagram, when the converter is connected to the line supply via a transformer with the appropriate rating.
As high-rating converters are usually connected to medium-voltage supply systems via transformers to reduce their harmonic effects on the supply, cabinet units over 500 kW are not equipped with line reactors as standard.
A line reactor (option L23) is always required when
- For cabinet units > 500 kW, the RSC ratio is > 20, orFor further information, please refer to the SINAMICS Low Voltage Engineering Manual.
Note:
When option L01 is selected, a line reactor is not required (options L22/L23 and L01 cannot be combined).
A switch disconnector with fuses is available as main switch for converters in single connection with ratings up to 800 A. With currents above 800 A, a circuit breaker is used instead of a switch disconnector. The circuit breaker is controlled and supplied within the converter.
Option L26 is included as standard for converters with power units connected in parallel and a rated input current of ≥ 1500 A. Circuit breakers are installed in this case. For rated input currents < 1500 A, by selecting option L26, main switches including fuses are installed in addition to the line contactors provided as standard.
Option L45 only includes the EMERGENCY OFF pushbutton. This is fitted with a protective collar in the cabinet door of the converter. The contacts of the pushbutton are brought out and connected to a terminal block. The EMERGENCY OFF functions, Category 0 or 1, can be activated in conjunction with options L57, L59 and L60 .
Notice:
By pressing the EMERGENCY OFF pushbutton, in compliance with IEC 60204‑1 (VDE 0113), the motor is stopped – either uncontrolled or controlled depending on the selected Category 0 or 1 – and the converter disconnected from the line supply. Auxiliary voltages such as the supply for an external fan or anti-condensation heating may still be present. Certain areas within the converter also remain live (under voltage), such as the control or auxiliary equipment. If complete disconnection of all voltages is required, the EMERGENCY OFF pushbutton must be incorporated into a protective system to be implemented by the customer. For this purpose, an NC contact is provided at terminal -X120.
The EMERGENCY OFF button is preconfigured at the factory only when one of the options L57 to L60 is selected simultaneously. Other circuit arrangements must be implemented by the customer.
With option L50, cabinet lighting is included with an additional service socket for a SCHUKO connector (connector type F) according to CEE 7/4. The power supply for the cabinet lighting and the service socket is external and must be fuse-protected for max. 10 A.
The cabinet lighting consists of an LED hand lamp with On/Off switch and with magnetic fasteners on an approx. 3 m long connecting cable. The lamp is factory-positioned in the cabinet door at a defined marking, and the connecting cable is wound on the associated mount.
The anti-condensation heating is recommended at low ambient temperatures and high levels of humidity to prevent condensation. A 100 W cabinet heater is installed in each cabinet section (two heaters are installed per cabinet with cabinet section widths of between 800 mm and 1200 mm).
The power supply for the anti-condensation heating (110 V to 230 V AC, at terminal block -X240) must be provided externally and fused with max. 16 A.
Terminal |
Meaning |
---|---|
1 |
L1 (110 ... 230 V AC) |
2 |
N |
3 |
PE |
EMERGENCY OFF Category 0 for uncontrolled stopping according to EN 60204‑1.
The function includes interrupting the power feed for the converter via the line contactor and bypassing the microprocessor controller using a safety combination according to EN 60204‑1. The motor coasts down. When delivered, the pushbutton circuit is preset to 230 V AC. Jumpers must be appropriately set when using 24 V DC.
Notice:
Option L57 always requires electrical separation from the line supply, i.e. for converters in a single connection for converter currents ≤ 800 A, option L13 and for converter currents > 800 A, option L26. For converters with power units connected in parallel, electrical separation from the line supply is included as standard.
Terminal |
Meaning |
---|---|
7 |
Loop in the EMERGENCY OFF pushbutton from the plant side; remove jumper 7‑8! |
8 |
Loop in the EMERGENCY OFF pushbutton from the plant side; remove jumper 7‑8! |
15 |
"On" for monitored start; remove jumper 15‑16! |
16 |
"On" for monitored start; remove jumper 15‑16! |
17 |
Checkback signal, "Safety combination has tripped" |
18 |
Checkback signal, "Safety combination has tripped" |
EMERGENCY STOP Category 1 for controlled stopping according to EN 60204‑1.
The function stops the drive using a fast stop along a down ramp that is parameterized by the user. The power supply to the converter is then interrupted as described for EMERGENCY OFF Category 0.
In order to maintain the specified stopping times, it may be necessary to use a braking unit.
Notice:
Option L59 always requires electrical separation from the line supply, i.e. for converters in a single connection for converter currents ≤ 800 A, option L13 and for converter currents > 800 A, option L26. For converters with power units connected in parallel, electrical separation from the line supply is included as standard.
Terminal |
Meaning |
---|---|
7 |
Loop in the EMERGENCY OFF pushbutton from the plant side; remove jumper 7‑8! |
8 |
Loop in the EMERGENCY OFF pushbutton from the plant side; remove jumper 7‑8! |
15 |
"On" for manual start; remove jumper 15‑16! |
16 |
"On" for manual start; remove jumper 15‑16! |
17 |
Checkback signal, "Safety combination has tripped" |
18 |
Checkback signal, "Safety combination has tripped" |
EMERGENCY STOP Category 1 for controlled stopping according to EN 60204‑1.
The function stops the drive using a fast stop along a down ramp that is parameterized by the user. The power supply to the converter is then interrupted as described for EMERGENCY OFF Category 0.
In order to maintain the specified stopping times, it may be necessary to use a braking unit.
Notice:
Option L60 always requires electrical separation from the line supply, i.e. for converters in a single connection for converter currents ≤ 800 A, option L13 and for converter currents > 800 A, option L26. For converters with power units connected in parallel, electrical separation from the line supply is included as standard.
Terminal |
Meaning |
---|---|
7 |
Loop in the EMERGENCY OFF pushbutton from the plant side; remove jumper 7‑8! |
8 |
Loop in the EMERGENCY OFF pushbutton from the plant side; remove jumper 7‑8! |
15 |
"On" for manual start; remove jumper 15‑16! |
16 |
"On" for manual start; remove jumper 15‑16! |
17 |
Checkback signal, "Safety combination has tripped" |
18 |
Checkback signal, "Safety combination has tripped" |
Braking units may be required for drives in which motors might operate in generator mode, but have no facility for feeding energy back into the supply system.
The braking unit comprises two components:
- A Braking Module that is installed in the converter cabinetThe braking unit functions as an autonomous unit, and does not require an external power supply. The braking energy is converted into heat in the braking resistor that must be mounted externally.
A max. cable length of 100 m is permissible between the Braking Module and the braking resistor. This allows the braking resistor to be mounted externally so that heat losses can be dissipated outside the converter enclosure.
The braking resistor is connected to terminal block –X5 on the converter cabinet unit:
Terminal |
Meaning |
---|---|
1 |
Braking resistor connection |
2 |
Braking resistor connection |
Characteristic curves
Load diagram for Braking Modules and braking resistors
Information about possible duty cycles of the braking units and other configuration notes are contained in the SINAMICS Low Voltage Engineering Manual.
The following braking units are available for SINAMICS G150 converters – depending on the converter type:
Option |
SINAMICS G150 converter cabinet units |
Braking Module |
Braking resistor RB |
|||
---|---|---|---|---|---|---|
|
Type rating |
PDB |
P40 |
P20 |
P15 |
|
|
kW |
kW |
kW |
kW |
kW |
Ω |
380 ... 480 V 3 AC |
||||||
L61 |
110 ... 132 |
25 |
50 |
100 |
125 |
4.4 ±7.5% |
L62 |
160 ... 900 |
50 |
100 |
200 |
250 |
2.2 ±7.5% |
500 ... 600 V 3 AC |
||||||
L62 |
110 … 3600 |
50 |
100 |
200 |
250 |
3.4 ±7.5% |
660 ... 690 V 3 AC |
||||||
L61 |
75 ... 132 |
25 |
50 |
100 |
125 |
9.8 ±7.5% |
L62 |
160 ... 2700 |
50 |
100 |
200 |
250 |
4.9 ±7.5% |
PDB: Rated power (continuous braking power)
P40: 40 s power in relation to a braking interval of 90 s
P20: 20 s power in relation to a braking interval of 90 s
P15: 15 s power in relation to a braking interval of 90 s
A second 50 kW braking unit can be used in converters with power units connected in parallel in order to increase the braking power. In this case, a Braking Module is assigned to each braking resistor. You can order a second braking unit by selecting option L62 twice.
If more braking power is required than provided by the braking units listed here, then braking units may be connected in parallel for higher converter outputs (on request).
For further information, please refer to the SINAMICS Low Voltage Engineering Manual.
If L01 (Line Harmonics Filter) is in use, after the converter has been switched off, as a result of the principle of operation, a waiting period of at least 30 seconds must be allowed to elapse before switching on again. With option L76, the wait time is shortened to approx. 3 s.
Thermistor motor protection device for PTC thermistors (PTC resistors, type A) for alarm. The thermistor motor protection device is supplied with power and evaluated internally in the converter.
Terminal |
Meaning |
---|---|
T1 |
Sensor circuit connection |
T2 |
Sensor circuit connection |
Thermistor motor protection device for PTC thermistors (PTC resistors, type A) for trip. The thermistor motor protection device is supplied with power and evaluated internally in the converter.
Terminal |
Meaning |
---|---|
T1 |
Sensor circuit connection |
T2 |
Sensor circuit connection |
The Pt100 evaluation unit can monitor up to six sensors. The sensors can be connected using a two-wire or three-wire system. The limit values can be freely programmed for each channel.
In the factory setting, the measuring channels are subdivided into two groups, each with three channels. With motors, for example, this means that three Pt100s in the stator windings and two Pt100s in the motor bearings can be monitored. Unused channels can be hidden via parameters.
The output relays are integrated into the internal fault and shutdown sequence of the converter.
An insulation monitor must be used if the converter is connected to an ungrounded line supply. The device monitors the entire galvanically coupled circuit for insulation faults.
An alarm is output in the event of a fault.
Notice:
Only one insulation monitor can be used in each galvanically coupled network.
As there are different response strategies when a ground fault occurs in an ungrounded system, output relays of the insulation monitor are provided for integration in a plant-side control. It is also possible to integrate the outputs into the converter monitoring system on the plant side.
Terminal |
Meaning |
---|---|
11 |
Signaling relay ALARM 1 |
12 |
Signaling relay ALARM 1 |
14 |
Signaling relay ALARM 1 |
21 |
Signaling relay ALARM 2 |
22 |
Signaling relay ALARM 2 |
24 |
Signaling relay ALARM 2 |
M+ |
External kΩ display, 0 – 400 µA |
M- |
External kΩ display, 0 – 400 µA |
R1 |
External reset button (NC contact or wire jumper, otherwise the error message is not stored) |
R2 |
External reset button (NC contact or wire jumper) |
T1 |
External test button |
T2 |
External test button |
Insulation monitoring can be supplied on request for converter cabinet units with power units connected in parallel.
The additional cabinet base allows larger bending radii for cables (cable inlet from below) and enables them to be routed within the cabinet base.
The cabinet base is supplied in RAL 7022 as standard. A special paint finish is not available for the base. It is delivered completely assembled with the cabinet. The height of the operator panel changes accordingly.
The cable marshalling space is made of strong sheet steel and allows cables to be connected more flexibly (entry from below). It also allows routing of cables within the marshalling compartment. It is delivered completely assembled with the cabinet. The height of the operator panel changes accordingly.
Note:
The cable compartment is painted as standard with RAL 7035. If a special color is requested for the cabinet (order code Y09), the cable-marshaling space is also painted in this color.
The control cabinet is provided with an additional roof section to allow a line connection from above. The connection lugs for the power cables, the clamping bar for mechanically securing the cables, an EMC shield bus, and a PE busbar are located within this roof section.
This increases the cabinet height by 405 mm. The busbars for the connection from above are delivered completely pre-installed. For transport reasons, the roof sections are delivered separately and must be fitted on site. Crane transport assemblies (option M90) can still be used.
However, they must be removed on site before the roof sections can be installed. Use of rope spreaders should be considered in the case of small crane hook heights.
An undrilled aluminum mounting plate (5 mm thick) is provided in the roof section for feeding in the cables. Depending on the number of cables and the cross-sections used, holes for attaching cable glands for feeding in the cables must be drilled in this mounting plate on site.
Notice:
The control cables are still connected from below. When option M13 is selected, the standard line connection from below is omitted.
The degree of protection of the roof sections is IP21. In combination with options M23, M43 and M54, additional plastic ventilation grilles and filter elements are provided.
Note:
The roof sections are painted in RAL 7035 as standard. If a special color is requested for the cabinet (order code Y09), the roof sections are also painted in this color. Ventilation grilles used with IP23, IP43 and IP54 degrees of protection are in RAL 7035 and cannot be painted.
Option M13 is not available for converters > 1500 kW with power units connected in parallel.
Cabinet version in IP20, but with additional top cover or canopy. This increases the cabinet height by 250 mm.
For transport reasons, the top covers or canopies are delivered separately and must be fitted on site.
Note:
The top covers or canopies are painted in RAL 7035 as standard. If a special color is requested for the cabinet (order code Y09), the top covers or canopies will also be painted this color.
When M23, M43 or M54 is selected, the converter is equipped with a roof section. This increases the cabinet height by 400 mm.
For transport reasons, the roof sections are delivered separately and must be fitted on site.
Note:
The roof sections are painted in RAL 7035 as standard. If a special color is requested for the cabinet (order code Y09), the roof sections are also painted in this color. The molded plastic parts (e.g. ventilation grilles) are in RAL 7035 and cannot be painted.
For compliance with the requirements of the classification institutes:
- Lloyds RegisterThis option includes a strengthened mechanical version of the cabinet, handles (handrail) below the operator panel and mechanical locking of the cabinet doors. The cabinet has degree of protection IP23 (option M23) and includes a cabinet anti-condensation heater (option L55). To attach the converter to the ship's deck, a welding frame (5 mm high) is supplied separately.
Option M66 is not available for converters > 1500 kW with power units connected in parallel.
Note:
A combination with options M21, M23 and L01 or L55 is not possible. If the converter is used for a safety-relevant drive on a ship, then individual certification is also required (see options E11 toE71) – these include option M66.
The EMC shield bus is used to connect shielded line and motor supply cables. The EMC shield bus is included as standard with option L00 (RFI suppression filter).
The PE busbar is used to connect and secure PE cables. The PE busbar is contained as standard in version A. For version C, the PE busbar can be ordered separately as option M75.
The control cabinet is provided with an additional roof section for a motor connection from above. The connection lugs for the power cables, the clamping bar for mechanically securing the cables, an EMC shield bus, and a PE busbar are located within this roof section.
This increases the cabinet height by 405 mm. The busbars for the connection from above are delivered completely pre-installed. For transport reasons, the roof sections are delivered separately and must be fitted on site. Crane transport assemblies (option M90) can still be used. However, they must be removed on site before the roof sections can be installed.
An undrilled aluminum mounting plate (5 mm thick) is provided in the roof section for feeding in the cables. Depending on the number of cables and the cross-sections used, holes for attaching cable glands for feeding in the cables must be drilled in this mounting plate on site.
Notice:
The control cables are still connected from below. When option M78 is selected, the standard motor connection from below is omitted. A combination with motor-side options L07, L08, L10 and L15is not possible. If option L61 or L62 is selected at the same time as option M78, the braking-resistor should also be connected from above.
The degree of protection of the roof sections is IP21. In combination with options M23, M43 and M54, additional plastic ventilation grilles and filter elements are provided.
Note:
The roof sections are painted in RAL 7035 as standard. If a special color is requested for the cabinet (order code Y09), the roof sections are also painted in this color. Ventilation grilles used with IP23, IP43 and IP54 degrees of protection are in RAL 7035 and cannot be painted.
Option M78 is not available for converters > 1500 kW with power units connected in parallel
For single cabinets up to a width of 600 mm, the crane transport assembly consists of transport eyebolts. For cabinet widths of 800 mm and wider, transport rails are used.
Rope spreaders should be used for low crane hook heights.
When this option is selected, all control cables or conductor ends (including all customer-specific options) are labeled throughout the cabinet.
The standard version of the rating plate is in English/German.
A rating plate in another language can be selected using the following order code for the option.
Order code |
Rating plate language |
---|---|
T58 |
English/French |
T60 |
English/Spanish |
T80 |
English/Italian |
T85 |
English/Russian |
T91 |
English/Chinese |
The converter cabinet units are delivered in RAL7035 as standard. The special paint finish must be specified in plain text when ordering. All RAL colors which are available as powder coatings can be selected.
Note:
If options such as cable marshalling space (order code M07), top covers or canopies (order code M21), roof sections (order codes M23/M43/M54) or cable connection from above (order codes M13/M78) are ordered for the converter cabinet units, they will also be supplied in the paint finish specified in the order. The molded plastic parts (e.g. ventilation grilles) are in RAL 7035 and cannot be painted.
Resopal labels (white with black lettering) for identifying the control cabinets are available. The labels are stuck to the cabinet door.
Dimensions H × W: 40 × 80 mm
The text must be specified in plain text when ordering.
Field 1: Max. 9 characters, font size 10 mm.
Resopal labels (white with black lettering) for identifying the control cabinets are available. The labels are stuck to the cabinet door.
Dimensions H × W: 40 × 180 mm
The text must be specified in plain text when ordering.
Field 1: Max. 9 characters, font size 10 mm
Field 2: Max. 9 characters, font size 10 mm
Field 3: Max. 20 characters, font size 10 mm.
Resopal labels (white with black lettering) for identifying the control cabinets are available. The labels are stuck to the cabinet door.
Dimensions H × W: 40 × 180 mm
The text must be specified in plain text when ordering.
Field 1: Max. 9 characters, font size 10 mm
Field 2: Max. 20 characters, font size 6 mm
Field 3: Max. 20 characters, font size 6 mm
Field 4: Max. 20 characters, font size 6 mm
Field 5: Max. 20 characters, font size 6 mm
SINAMICS G150 converter cabinet units and the associated system components are rated for an ambient temperature of 40 °C and installation altitudes up to 2000 m above sea level.
At ambient temperatures > 40 °C, the output current must be reduced. Ambient temperatures above 50 °C are not permissible.
At installation altitudes > 2000 m above sea level, it must be taken into account that the air pressure, and therefore air density, decreases as the height increases. As a consequence, the cooling efficiency and the insulation capacity of the air also decrease.
Due to the reduced cooling efficiency, it is necessary, on the one hand, to reduce the ambient temperature and on the other hand, to lower heat loss in the converter cabinet unit by reducing the output current, whereby ambient temperatures lower than 40 °C may be offset to compensate.
The following table lists the permissible output currents depending on the installation altitude and ambient temperature for the various degrees of protection. The specified values already include a permitted compensation in respect of installation altitude and ambient temperatures < 40 °C (temperature at the air intake of the converter cabinet unit).
The values apply under the precondition that it is guaranteed that the cooling air, as specified in the technical data, flows through the units as a result of the cabinet arrangement.
As additional measure for installation altitudes from 2000 m up to 5000 m, an isolating transformer is required in order to reduce transient overvoltages according to EN 60664‑1.
For further information, please refer to the SINAMICS Low Voltage Engineering Manual.
Current-derating factors for converter cabinet units depending on the ambient / air intake temperature, the installation altitude and the degree of protection
Degree of protection |
Installation altitude above sea level |
Current derating factor (as a percentage of the rated current) |
||||||
---|---|---|---|---|---|---|---|---|
|
m |
20 °C |
25 °C |
30 °C |
35 °C |
40 °C |
45 °C |
50 °C |
IP20, IP21, IP23 and IP43 |
0 ... 2000 |
100% |
100% |
100% |
100% |
100% |
93.3% |
86.7% |
2001 ... 2500 |
100% |
100% |
100% |
100% |
96.3% |
|
|
|
2501 ... 3000 |
100% |
100% |
100% |
98.7% |
|
|
|
|
3001 ... 3500 |
100% |
100% |
100% |
|
|
|
|
|
3501 ... 4000 |
100% |
100% |
96.3% |
|
|
|
|
|
4001 ... 4500 |
100% |
97.5% |
|
|
|
|
|
|
4501 ... 5000 |
98.2% |
|
|
|
|
|
|
|
IP54 |
0 ... 2000 |
100% |
100% |
100% |
100% |
93.3% |
86.7% |
80% |
2001 ... 2500 |
100% |
100% |
100% |
96.3% |
89.8% |
|
|
|
2501 ... 3000 |
100% |
100% |
98.7% |
92.5% |
|
|
|
|
3001 ... 3500 |
100% |
100% |
94.7% |
|
|
|
|
|
3501 ... 4000 |
100% |
96.3% |
90.7% |
|
|
|
|
|
4001 ... 4500 |
97.5% |
92.1% |
|
|
|
|
|
|
4501 ... 5000 |
93% |
|
|
|
|
|
|
Current derating depending on the pulse frequency
To reduce motor noise or to increase output frequency, the pulse frequency can be increased relative to the factory setting (1.25 kHz or 2 kHz). When the pulse frequency is increased, the derating factor of the output current must be taken into account. This derating factor must be applied to the currents specified in the technical specifications.
For further information, please refer to the SINAMICS Low Voltage Engineering Manual.
Derating factor of the output current depending on the pulse frequency for devices with a rated pulse frequency of 2 kHz
SINAMICS G150 |
Type rating |
Output current at 2 kHz |
Derating factor for pulse frequency |
|
---|---|---|---|---|
6SL3710-... |
kW |
A |
2.5 kHz |
4 kHz |
380 ... 480 V 3 AC |
||||
1GE32-1 . A3 |
110 |
210 |
95% |
82% |
1GE32-6 . A3 |
132 |
260 |
95% |
83% |
1GE33-1 . A3 |
160 |
310 |
97% |
88% |
1GE33-8 . A3 |
200 |
380 |
96% |
87% |
1GE35-0 . A3 |
250 |
490 |
94% |
78% |
SINAMICS G150 |
Type rating |
Output current at 1.25 kHz |
Derating factor for pulse frequency |
||
---|---|---|---|---|---|
6SL3710-... |
kW |
A |
2 kHz |
2.5 kHz |
4 kHz |
380 ... 480 V 3 AC |
|||||
1GE36-1 . A3 |
315 |
605 |
83% |
72% |
64% |
1GE37-5 . A3 |
400 |
745 |
83% |
72% |
64% |
1GE38-4 . A3 |
450 |
840 |
87% |
79% |
64% |
1GE41-0 . A3 |
560 |
985 |
92% |
87% |
70% |
2GE41-1AA3 |
630 |
1120 |
83% |
72% |
64% |
2GE41-4AA3 |
710 |
1380 |
83% |
72% |
64% |
2GE41-6AA3 |
900 |
1560 |
87% |
79% |
64% |
500 ... 600 V 3 AC |
|||||
1GF31-8 . A3 |
110 |
175 |
92% |
87% |
70% |
1GF32-2 . A3 |
132 |
215 |
92% |
87% |
70% |
1GF32-6 . A3 |
160 |
260 |
92% |
88% |
71% |
1GF33-3 . A3 |
200 |
330 |
89% |
82% |
65% |
1GF34-1 . A3 |
250 |
410 |
89% |
82% |
65% |
1GF34-7 . A3 |
315 |
465 |
92% |
87% |
67% |
1GF35-8 . A3 |
400 |
575 |
91% |
85% |
64% |
1GF37-4 . A3 |
500 |
735 |
87% |
79% |
64% |
1GF38-1 . A3 |
560 |
810 |
83% |
72% |
61% |
2GF38-6AA3 |
630 |
860 |
92% |
87% |
67% |
2GF41-1AA3 |
710 |
1070 |
91% |
85% |
64% |
2GF41-4AA3 |
1000 |
1360 |
87% |
79% |
64% |
660 ... 690 V 3 AC |
|||||
1GH28-5 . A3 |
75 |
85 |
93% |
89% |
71% |
1GH31-0 . A3 |
90 |
100 |
92% |
88% |
71% |
1GH31-2 . A3 |
110 |
120 |
92% |
88% |
71% |
1GH31-5 . A3 |
132 |
150 |
90% |
84% |
66% |
1GH31-8 . A3 |
160 |
175 |
92% |
87% |
70% |
1GH32-2 . A3 |
200 |
215 |
92% |
87% |
70% |
1GH32-6 . A3 |
250 |
260 |
92% |
88% |
71% |
1GH33-3 . A3 |
315 |
330 |
89% |
82% |
65% |
1GH34-1 . A3 |
400 |
410 |
89% |
82% |
65% |
1GH34-7 . A3 |
450 |
465 |
92% |
87% |
67% |
1GH35-8 . A3 |
560 |
575 |
91% |
85% |
64% |
1GH37-4 . A3 |
710 |
735 |
87% |
79% |
64% |
1GH38-1 . A3 |
800 |
810 |
83% |
72% |
61% |
2GH41-1AA3 |
1000 |
1070 |
91% |
85% |
64% |
2GH41-4AA3 |
1350 |
1360 |
87% |
79% |
64% |
2GH41-5AA3 |
1500 |
1500 |
83% |
72% |
61% |
2GH41-8EA3 |
1750 |
1729 |
92% |
87% |
67% |
2GH42-0EA3 |
1950 |
1948 |
91% |
86% |
64% |
2GH42-2EA3 |
2150 |
2158 |
87% |
79% |
55% |
2GH42-4EA3 |
2400 |
2413 |
87% |
79% |
55% |
2GH42-7EA3 |
2700 |
2752 |
91% |
86% |
64% |
The SINAMICS G150 converter cabinet units have an overload reserve in order to overcome breakaway torques, for example. If larger surge loads occur, this must be taken into account in the configuration. For drives with overload requirements, the appropriate base load current must, therefore, be used as a basis for the required load.
The criterion for overload is that the drive is operated with its base load current before and after the overload occurs on the basis of a duty cycle duration of 300 s.
The base load current for a low overload IL is based on a duty cycle of 110% for 60 s or 150% for 10 s.
The base load current for a high overload IH is based on a duty cycle of 150% for 60 s or 160% for 10 s.
Low overload
High overload
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