ELECTROSTATIC

MEASURING SYSTEMS

Measuring systems for electrostatics

PRODUCTS
ION CHECK
ELFI 1
 

CHARGING SYSTEMS

Applying static electricity without touching the surface of, e.g. for fixing, positioning and electrostatic "sticking together" of isolated materials.

PRODUCTS
GU3
GU3A / GU6A
GB3-CON
GB3 / GB6
GB3-E
GB3-HP
GB3-P
GB3-S
GB2-IML-(R)-CON6
GB2-IML-P/PI/RT
GB2-IML-(R)-SB
GU2-IML
IML
 

ANTISTATIC BRUSHES

Antistatic brushes with carbon fibres or stainless steel yarn.

PRODUCTS
DB35
 

DISCHARGE AC

Effective electrostatic discharge for working distances up to 200 mm.

PRODUCTS
SP 55
SPM55
CB 55
PB 55
PB 55 UL
SB 55
SR 55
POWER UNIT 55/60
HV-DISTRIBUTOR
HV-CABLE
 

DISCHARGE DC

Intelligent electrostatic discharge with pulsed DC ionization for long-range distances.

PRODUCTS
SMART ION SPM
SMART ION 070
SMART ION 100
SMART ION 120
SMART ION 200
SMART ION 300
 

ESD

Air supported electrostatic discharge and prevention of contamination.

PRODUKTE
PRECISION
 

EX-AREA

PRODUCTS
PB 55 EX
 

STATIK-VENT

SV 40
SV 80
PU55/60 COMBI
 

CLEANING SYSTEMS

STATIC GUN

STATIC GUN 55
STATIC JET 55
 

ELEPHANT

Electrostatic Cleaning System for Hand-Work Place
With the ELEPHANT you reliably remove unwanted particles from surfaces. An integrated active ionization neutralizes the electrostatic binding forces between dust and product surface.

In addition, the pulsed compressed air, from the air nozzle of the ELEPHANT, is loosening and removing the particles even from undercuts and depressions of the components. The dust-charged outlet air is collected in the integrated suction chamber and delivered to the filter unit. The workplace and surrounding environment remain clean.

PRODUCTS
ELEPHANT 110
ELEPHANT 180
ELEPHANT TROLLEY
ELEPHANT FIX
 

JET-BLADE

Non-contact surface cleaning system

The surface cleaning system JET-BLADE creates through its teardropshaped design principle and driven by a suitable high-pressureblower a high-velocity-air-stream. The JET-BLADE can therefore achieve very good cleaning results especially for sizeable 3D-parts and moldings with cavities. The non-contact system convinces through its high blowing volume at low operating costs.

PRODUCTS
JB 80/80 NI
 

CROSSJET

Non-Contact surface cleaning system for webs

Cleaning system with high velocity nozzle and integrated suction system. The non-contact surface cleaning devices CROSSJET eliminate disturbing dust and material particles of webs. The CROSSJET cleaning head is positioned over a guide roller.

A special nozzle geometry generates a high velocity air stream which breaks through the laminar boundary layer of the web. The particles can be cleaned off reliably even at very high speeds.

The loosened particles are removed through an integrated suction channel. The system works without compressed air.

PRODUCTS
CJ 180
 

STATIK-AIR

Electrostatic Surface Cleaning

Ionization combined with compressed air nozzles and optional suction.
The non-contact surface cleaning systems of the STATIK-AIR product line remove electrostatic surface charges, troublesome dust and material particles.

For a dust sensitive production environment,

PRODUCTS
STATIK-AIR SPOT XS
STATIK-AIR SPOT S
SA MULTIJET
STATIK-AIR MULTIJET SI
STATIK-AIR PIN
SA 03
SA 06
SA 07
SA 08
SA 09
SA 013
INLINE CLEAN
 

TAIFUN-CLEAN

Non-Contact Surface-Cleaning
The non-contact surface cleaning system TAIFUN-CLEAN removes impurities from three-dimensional as well as structured surfaces. By generating a pulsating and high turbulent air stream excellent cleaning results are archieved.

PRODUCTS
ROTATING NOZZLES
TC COMPACT
TC COMPACT ESD
TC 010
TC010 ESD
TC 012
TC012 ESD
TC 04
TC 06
TC 014
TC 015
TC 016
PC CLEANING
 

ROTORCLEAN

Contact surface cleaning system with brush

Slightly structured or almost flat surfaces can be cleaned using the contact system ROTORCLEAN. The models in this system are equipped with a rotating brush.

With the adjustable brush pressure, a variable brush velocity and the used bristle material impurities can be cleaned not only bound by electrostatic forces but also those inherent in other binding forces (eg. adhesion) on the material surface. A homogeneous air flow removes the impurities and transports them to the filter system ESUC.

PRODUCTS
RC 60
RC 100
 

SUCTION & CONTROL

Suction and supply units

Supply unit ESUC is specifically developed for operation of the surface cleaning units STATIK-AIR, TAIFUN-CLEAN and ROTORCLEAN. The ESUC supply units are available in different sizes and with different equipments. They provide all required components in one unit like:
- Control of cleaning units
- High voltage supply
- Compressed air filtering and control
- Air suction and filtering
- Monitoring and signal display

PRODUCTS
ES 41
ESUC
ESCA
COMBI-BOX
AIR CONTROL
TC-CONTROL
ALM V01-V04
AL2V
ALBY
 

CLEANING SOLUTIONS

ION TWIST
The small part cleaning system ION TWIST removes electrostatic surface charges plus dust and particles from bulk material.
The suction channel transports the particles to the suction, filter and supply unit ESUC.

Applications:
At the good receipt contaminations on the parts can be cleaned in batches and then provided to the assembly line or the cleaning module can be integrated into a production line.

Compressed air operated cleaning of: Caps, husks, rings, screws, cover and injection molded parts made of different plastic materials in the magnitude of small parts

Uses:
Before: Assembling, coating, painting, packaging
After: Milling, punching, drilling, injection molding, transporting

We also offer complete solutions for integrating the ION TWIST products into production systems!

PRODUCTS
ION TWIST
ION TWIST COMPACT
 

CLEANMASTER

Compact machine for fully automatic deflashing of IMD and Hot Stamped Parts

For the surface cleaning of flat or slightly rounded shapes up to 200 mm in width, KIST + ESCHERICH provides an easily adapted standard machine: the CLEANMASTER.

It is adjusted individually to the shape of each component using only the product carrier and system controls (cleaning parameters such as the brush rotation speed, height adjustment of brush, etc.). The CLEANMASTER was developed specially for removing flakes, production particles, dust etc. in a manner that protects the product surface.

Using a special cleaning head system ROTORCLEAN which combines electrostatic discharging with cleaning using the brush and air pressure.

This thorough, gentle cleaning makes the CLEANMASTER very good for cleaning decorative elements, such as plastic parts produced using IMD or hot stamping. In contrast with the CLEANMASTER 200, the CLEANMASTER 400 has two carriages which work independently of one another, so that several components can be cleaned at once.

PRODUCTS
CM 200/400
CM3D
CLEANMASTER 3D COMPACT
 

UNIMASTER

The universal hand-work place

These compact surface-cleaning systems allow manual cleaning of almost all components by using a dry-cleaning process without any previous knowledge and experiences of the operator.

Individual, customer-made and according to the parts cleaning with various cleaning heads. All systems are a combination of ionization for electrostatic discharging of the surfaces of the components, of a high performance pulsating air stream to remove the loosen dirt particles and of an integrated or external suction and filter unit.

There is no surface contact during the cleaning process. Cleaning time depends on intensity, component geometry, degree of contamination and cleanliness requirements.

PRODUCTS
UNIMASTER 160
The small part cleaning system removes electrostatic surface charges plus dust and material particles from small parts and bulk material.
UNIMASTER 210
A compact system for manual cleaning of components during assembly. UNIMASTER 210 can be used as standby cleaning system at a manual assembly area.
UM COMPACT
Work station with rotating nozzles system TAIFUN-CLEAN and electrostatic discharge, as well as integrated suction and filtering. The part handling is done manually.
 

MULTIMASTER

Modular machine platform for cleaning of component

The MULTIMASTER model range is a flexible system platform for cleaning components. The components are loaded and unloaded either by an operator or by a handling system; the cleaning cycle runs automatically and is thereby controllable. Since the cycle is defined, a constant cleaning quality is achieved.

Various models and configurations are available according to the size of component and the required handling concept. Individual adjustments to match each component geometry can be made exclusively via the component uptake and cleaning heads and with as adjustment to the system control.

Application
Almost all products which can be cleaned by a dry process are suitable for this system concept. When small components are concerned, several components can also be processed at the same time.

PRODUCTS
MULTIMASTER
 

TRAYMASTER

The Compact In-Process System

The machines of the TRAYMASTER line provide an easily-adaptable surface cleaning machine for sensitive, flat or slightly moulded shapes and as well 3D-geometries, such as deep-drawn plastic trays.

For most applications, adaptation is carried out entirely by means of the systems control in the setup system, i.e. no structural adjustments are required. This saves time and money at start-up.

The non-contact cleaning method using a pulsating whirl of air system TAIFUN-CLEAN means that the TRAYMASTER works in a manner which is as gentle on the surface as possible.

The high level of cleaning comes from the combination of electrostatic discharging, pulsed compressed cleaning air and suction. Ionization eliminates the electrostatic forces between the particles and the surface to be cleaned, meaning that particles of dust and dirt can be removed completely.

The machines in the TRAYMASTER line are thus extremely well-suited to the cleaning of trays (filled or unfilled), plastic sheets, circuit boards or comparable components up to 800 mm wide.

PRODUCTS
TRAYMASTER
 

PCB MASTER

The Compact In-Process System

With the machines of the PCB MASTER series KIST + ESCHERICH offers a surface cleaning system especially for the contactless cleaning of circuit boards. The equipment is prepared for integration into SMT lines.

The non-contact cleaning method using a pulsating whirl of air system TAIFUN-CLEAN means that the PCB MASTER works in a manner which is as gentle on the surface as possible.

The high level of cleaning comes from the combination of electrostatic discharging, pulsed compressed cleaning air and suction. Ionization eliminates the electrostatic forces between the particles and the surface to be cleaned, meaning that particles of dust and dirt can be removed completely.

PCB MASTER
PCB MASTER
 

UV-MASTER

UV-Curing of film decorated mold parts (IMD/IML)

To follow the increasing specifications of OEMs in respect of decoration design and durability, the need of post-curing UV-systems for these High-Tech surfaces continuously rises.

This treatment optimizes the scratch resistance, the chemical consistency and the surface finish.

Our systems are available in different sizes (length and width) depending on the part dimensions.

PRODUCTS
UV-MASTER
UV-MASTER COMPACT
 

THERMAL DIRECT JOINING

KIST + ESCHERICH offers production machines and system components for the rapid joining of metal with thermoplastic. The hyJOIN solution enables both spot and media-tight connections. The process can be flexibly adapted to a wide range of assembly tasks in the automotive & mobility, electronics and medical technology sectors. The hybrid joints are basically produced without additional material and are an alternative to industrial bonding.

Thermal direct joining with hyJOIN
Joining of complex components within seconds
Stable joint without additional material
Geometry-adapted inductive heating
Flexibility due to exchangeable heating modules
High joint strength due to combination of form and material locking
Process can be integrated into complex assembly automation
Replaces bonding or screwing of components

Can be used for any combination of materials (including high-temperature plastics and 3D printed parts)
JOINING PROCESS
ANWENDUNGEN

Production of hybrid components for lightweight applications
Media-tight sealing of metal and plastic housings
Assembly technology for fixing of fasteners to body and large structures
Assembly of plugs, sockets, handles and flange elements
hyJOIN station for automated thermal direct joining of metal to plastic