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PM240-2 Power Module with integrated braking chopper

Available frame sizes

• 200 V versions

✓ 

✓ 

✓ 

✓ ²⁾

✓ ²⁾

✓ ²⁾

• 400 V versions

✓ 

✓ 

✓ 

✓ 

✓ 

✓ 

• 690 V versions

–

–

–

✓ 

✓ 

✓ 

Line-side power components

Line filter class A

I

I

I

I ²⁾

I ²⁾

I ²⁾

Line filter class B (only for 400 V versions)

U ¹⁾

U ¹⁾

U ¹⁾

–

–

–

Line reactors (only for 3 AC versions)

S

S

S

I

I

I

DC link components

Braking resistor

S

S

S

S

S

S

Braking Module

–

–

–

–

–

–

Load-side power components

Output reactor

S

S

S

S

S

S

Sine-wave filter

–

–

–

–

–

–

FSA to FSC

Line filters

Line reactor

Output reactor and/or braking resistor

FSD to FSF

–

Line filters

Output reactor and/or braking resistor

Electrical specifications

Line voltage

• Blocksize format FSA ... FSC

200 to 240 V 1 AC ±10%
200 to 240 V 3 AC ±10%
380 to 480 V 3 AC ±10%

• Blocksize format FSD to FSF

200 … 240 V 3 AC ±10 % (in operation -20 % <1 min) 
380 ... 480 V 3 AC ±10 % (in operation -20 % <1 min)
500 … 690 V 3 AC ±10 % (in operation -20 % <1 min)

Line system configurations

Grounded TN/TT systems and non-grounded IT systems

Line frequency

47 ... 63 Hz

Line power factor

for a 3 AC line supply voltage and output power

• Blocksize format FSA ... FSC

• Fundamental power factor (cos φ₁)

>0.96

• Total (λ)

> 0.7 - 0.85

• Blocksize format FSD to FSF

• Fundamental power factor (cos φ₁)

> 0.98 - 0.99

• Total (λ)

> 0.9 - 0.92

Electromagnetic compatibility¹⁾

• Interference immunity

All PM240-2 Power Modules are suitable for use in both the first and second environments.

• Interference emission acc. to EN 61800‑3 
  Second environment

• For devices with integrated radio suppression interference filter

Category C2

• For devices with integrated radio suppression interference filter, format FSF with a line supply voltage of 690 V

Category C3

• For devices without integrated radio interference suppression filter with optional external radio interference filter for grounded line supplies

Category C2
(recommended for operation in conjunction with a residual current protective device RCD)

• For devices without integrated radio interference suppression filter for operation on IT line supplies

Category C4

• Interference emission acc. to EN 61800‑3 
  First environment

Can be used in the first environment when taking into consideration the additional secondary conditions listed in Section, EMC notes

Overvoltage category

acc. to IEC/EN 61800‑5‑1

III

Electronics power supply

implemented as PELV circuit according to IEC/EN 61800‑5‑1

24 V DC, -15 % +20 %
Ground = negative pole grounded via the electronics

Short-circuit current rating (SCCR)

(Short Circuit Current Rating)
Applies to industrial control cabinet installations according to NEC Article 409 or UL 508A

100 kA 
See the recommended line-side components – the value depends on the fuses and circuit breakers used

Rated pulse frequency

• For devices with a rated voltage of 200 V 1/3 AC, 400 V 3 AC and a type rating ≤ 90 kW based on I_rated

4 kHz

• For devices with a rated voltage of 690 V 3 AC and a type rating ≥ 110 kW based on I_rated

2 kHz

Output voltage, max.

Approximately 0.95 × line voltage
(at 200 V 1 AC, approximately 0.74 × line voltage)

Output frequency

0 ... 550 Hz
(dependencies on the control mode and pulse frequency must be taken into account)

Mechanical specifications

Type of cooling

Internal air cooling, power units with forced air cooling using integrated fans
External air cooling (push-through cooling) for push-through device versions

Degree of protection

acc. to EN 60529

IP20

Protection class

• Line circuits with protective conductor connection according to IEC/EN 61800‑5‑1

I

• Electronic circuits

Safety extra low-voltage PELV/SELV

Touch protection

according to EN 50274/DGUV regulation 3 when used as intended

• Internal air cooling

Forced air cooling AF to EN 60146

• External air cooling

Push-through cooling for push-through device versions

Ambient conditions

Storage

Transport

Operation

In the product packaging

In transport packaging

Ambient temperature

Class 1K4
acc. to EN 60721‑3‑1
-25 ... +55 °C (-13 ... +131 °F)

Class 2K4
acc. to EN 60721‑3‑2
-40 ... +70 °C (-40 ... +158 °F)

Class 3K3 ²⁾
acc. to EN 60721‑3‑3
For operation without derating³⁾: -10 ... +40 °C (14 ... 104 °F) (for operation with low overload)
-10 ... +50 °C (14 ... 122 °F) (for operation with high overload)
For operation with derating: >40 ... +60 °C (104 ... 140 °F)

Relative humidity

(oil mist, salt mist, ice, condensation, dripping water, spraying water and water jets are not permitted)

Class 1K4
acc. to EN 60721‑3‑1
5 ... 95 %

Class 2K3
acc. to EN 60721‑3‑2
5 ... 95 % at 40 °C

Class 3K3 ²⁾
acc. to EN 60721‑3‑3
5 ... 95 %

Environmental class/harmful chemical substances

Class 1C2
acc. to EN 60721‑3‑1

Class 2C2
acc. to EN 60721‑3‑2

Class 3C2
acc. to EN 60721‑3‑3

Organic/biological influences

Class 1B1
acc. to EN 60721‑3‑1

Class 2B1
acc. to EN 60721‑3‑2

Class 3B1
acc. to EN 60721‑3‑3

Degree of pollution

acc. to IEC/EN 61800‑5‑1 (condensation not permissible)

2

Installation altitude

• For operation with low overload

Up to 1000m (3281 ft) above sea level without derating

• For operation with high overload

Up to 2000 m (6562 ft) above sea level without derating

• From 2000 m up to 4000 m (6562 ft to 13124 ft) above sea level observe the derating characteristics

See characteristic for current derating as a function of the installation altitude and/or reduction of the ambient temperature by 3.5 K per 500 m (1640 ft)

Mechanical strength

Storage

Transport

Operation

In the product packaging

In transport packaging

Vibratory load

Class 1M2
acc. to EN 60721‑3‑1

Class 2M3
acc. to EN 60721‑3‑2

Class 3M1
acc. to EN 60721‑3‑3
Test values acc. to EN 60068‑2‑6

Shock load

Class 1M2
acc. to EN 60721‑3‑1

Class 2M3
acc. to EN 60721‑3‑2

Class 3M1
acc. to EN 60721‑3‑3
Test values acc. to EN 60068‑2‑27

Certificates

Declarations of conformity

CE (Low Voltage, EMC and M​achinery Directives)

Certificates of suitability

• Blocksize format FSA ... FSC

cULus according to UL 61800‑5‑1; CSA only with external surge voltage protection device; RCM; SEMI F47

• Blocksize format FSD to FSF

cULus acc. to UL 61800‑5‑1; CSA only with external surge voltage protection device; RCM; SEMI F47
KCC only with internal or external line filters, Category C2; RoHS; EAC
WEEE (Waste Electrical & Electronic Equipment)

Output current

at 50 Hz 230 V 1 AC

• Rated current I_rated ¹⁾

A

3

3.9

5.5

7.4

10.4

• For S6 duty (40 %) I_S6

A

3.3

4.3

6.1

8.2

11.5

• Base-load current I_H²⁾

A

2.3

3

3.9

5.5

7.4

• Maximum current I_max

A

4.6

6

8.3

11.1

15.6

Type rating

• Based on I_rated

kW (hp)

0.55 (0.75)

0.75 (1)

1.1 (1.5)

1.5 (2)

2.2 (3)

• Based on I_H

kW (hp)

0.37 (0.5)

0.55 (0.75)

0.75 (1)

1.1 (1.5)

1.5 (2)

Rated pulse frequency

kHz

4

4

4

4

4

Efficiency η

%

>96

>96

>96

>96

>96

Power loss ³⁾

at rated current

kW

0.04

0.04

0.05

0.07

0.12

Cooling air requirement

m³/s (ft³/s)

0.005 (0.18)

0.005 (0.18)

0.0092 (0.325)

0.0092 (0.325)

0.0092 (0.325)

Sound pressure level

L_pA (1 m)

dB

<50

<50

<62

<62

<62

24 V DC power supply

for Control Unit

A

1

1

1

1

1

Input current ⁴⁾

• Rated current 1 AC/3 AC

A

7.5/4.3

9.6/5.5

13.5/7.8

18.1/10.5

24/13.9

• Based on I_H1 AC/3 AC

A

6.6/3.8

8.4/4.8

11.8/6.8

15.8/9.1

20.9/12.1

Line supply connection

U1/L1, V1/L2, W1/L3

Terminal connector

Terminal connector

Terminal connector

Terminal connector

Terminal connector

• Conductor cross-section

mm²

1.5 ... 2.5

1.5 ... 2.5

1.5 ... 6

1.5 ... 6

1.5 ... 6

Motor connection

U2, V2, W2

Terminal connector

Terminal connector

Terminal connector

Terminal connector

Terminal connector

• Conductor cross-section

mm²

1.5 ... 2.5

1.5 ... 2.5

1.5 ... 6

1.5 ... 6

1.5 ... 6

PE connection

Included in terminal connector

Included in terminal connector

Included in terminal connector

Included in terminal connector

Included in terminal connector

Motor cable length, max.

• Shielded

m (ft)

50 (164)

50 (164)

50 (164)

50 (164)

50 (164)

• Unshielded

m (ft)

100 (328)

100 (328)

100 (328)

100 (328)

100 (328)

Degree of protection

IP20

IP20

IP20

IP20

IP20

Dimensions

• Width

mm (in)

73 (2.87)

73 (2.87)

100 (3.94)

100 (3.94)

100 (3.94)

• Height

mm (in)

196 (7.72)

196 (7.72)

291 (11.46)

291 (11.46)

291 (11.46)

• Depth without operator panel

mm (in)

165 (6.50)

165 (6.50)

165 (6.50)

165 (6.50)

165 (6.50)

Frame size

FSA

FSA

FSB

FSB

FSB

Weight, approx.

• Without integrated line filter

kg (lb)

1.4 (3.09)

1.4 (3.09)

2.9 (6.39)

2.9 (6.39)

2.9 (6.39)

• With integrated line filter

kg (lb)

1.6 (3.53)

1.6 (3.53)

3.1 (6.84)

3.1 (6.84)

3.1 (6.84)

Output current

at 50 Hz 230 V 1 AC

• Rated current I_rated ¹⁾

A

13.6

17.5

• For S6 duty (40 %) I_S6

A

15

19.3

• Base-load current I_H²⁾

A

10.4

13.6

• Maximum current I_max

A

20.8

27.2

Type rating

• Based on I_rated

kW (hp)

3 (4)

4 (5)

• Based on I_H

kW (hp)

2.2 (3)

3 (4)

Rated pulse frequency

kHz

4

4

Efficiency η

%

>96

>96

Power loss ³⁾

at rated current

kW

0.14

0.18

Cooling air requirement

m³/s (ft³/s)

0.0185 (0.65)

0.0185 (0.65)

Sound pressure level

L_pA (1 m)

dB

<65

<65

24 V DC power supply

for Control Unit

A

1

1

Input current ⁴⁾

• Rated current 1 AC/3 AC

A

35.9/20.7

43/24.8

• Based on I_H 1 AC/3 AC

A

31.3/18.1

37.5/21.7

Line supply connection

U1/L1, V1/L2, W1/L3

Terminal connector

Terminal connector

• Conductor cross-section

mm²

6 ... 16

6 ... 16

Motor connection

U2, V2, W2

Terminal connector

Terminal connector

• Conductor cross-section

mm²

6 ... 16

6 ... 16

PE connection

Included in terminal connector

Included in terminal connector

Motor cable length, max.

• Shielded

m (ft)

50 (164)

50 (164)

• Unshielded

m (ft)

100 (328)

100 (328)

Degree of protection

IP20

IP20

Dimensions

• Width

mm (in)

140 (5.51)

140 (5.51)

• Height

mm (in)

355 (13.98)

355 (13.98)

• Depth without operator panel

mm (in)

165 (6.50)

165 (6.50)

Frame size

FSC

FSC

Weight, approx.

• Without integrated line filter

kg (lb)

5 (11)

5 (11)

• With integrated line filter

kg (lb)

5.2 (11.5)

5.2 (11.5)

Output current

at 50 Hz 230 V 3 AC

• Rated current I_rated¹⁾

A

22

28

42

54

68

• For S6 duty (40 %) I_S6

A

24.2

30.8

50

64

81

• Base-load current I_H²⁾

A

17.5

22

35

42

54

• Maximum current I_max

A

35

44

70

84

108

Type rating

• Based on I_rated

kW (hp)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

18.5 (25)

• Based on I_H

kW (hp)

4 (5)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

Rated pulse frequency

kHz

4

4

4

4

4

Efficiency η

%

>97

>97

>97

>97

>97

Power loss ³⁾

at rated current

kW

0.2

0.26

0.42

0.57

0.76

Cooling air requirement

m³/s (ft³/s)

0.0185 (0.65)

0.0185 (0.65)

0.055 (1.9)

0.055 (1.9)

0.055 (1.9)

Sound pressure level

L_pA (1 m)

dB

<65

<65

45 ... 65 ⁴⁾

45 ... 65 ⁴⁾

45 ... 65 ⁴⁾

24 V DC power supply

for Control Unit

A

1

1

1

1

1

Input current ⁵⁾

• Rated current

A

28.6

36.4

44

56

70

• Based on I_H

A

26.2